Nigute Umwanya-wohejuru Ceramic Lacquers Irinda Ubuso Bwuzuye Munsi Yumuriro 24/7 Imirasire yizuba?
Kuva kuri orbital amashanyarazi akomoka ku mirasire y'izuba (Umwanya ukomoka ku mirasire y'izuba, SBSP) hamwe na radiyo yumuriro wa satelite kugeza kumirasire yumuriro wa Solar Power (CSP) kumashanyarazi, ibikoresho bya optique bigomba kwihanganira imirasire yizuba ikomeza kurenza izuba 50 kugeza 100. Muri iyi mirasire idahwema 24/7, ubushyuhe bwo hejuru buranyeganyega cyane hagati yubushyuhe bukabije bwumuriro (+ 250 ° C kugeza kuri + 350 ° C) nubukonje bwigicucu (-150 ° C), bwoga buri gihe mumirasire ya vacuum ultraviolet (VUV) na ogisijeni ya atome.
Irangi risanzwe kama, fluoropolymers yububiko, hamwe na firime isanzwe yerekana birananirana vuba muribi bihe bikomeye. Gufata ibishishwa bya micro-ibitonyanga, plasitike ihindagurika, hamwe nu mugongo wa polymer ngengabuzima bimeneka bifotora munsi yimirasire ya UV. Uku kwangirika gukurura gaze imbere itera igipfundikizo kure yicyuma, bigatera hejuru yibiza, guhanagura, igihu cya optique, hamwe na vacuum ishobora guteza akaga. Ku rundi ruhande, gutunganya ibyuma bikomeye byo gusya cyangwa gusunika optique igizwe n'ibice byinshi hejuru ya quartz iremereye bitwara ibiciro bibujijwe, ibihano biremereye bikabije, hamwe n'amahugurwa yoroshye yo gukemura ibibazo.
Umwanya-wo mu kirere ceramic-lacqued aluminium itanga igisubizo cyambere, inganda-nganda yibisubizo. Muguhuza ibintu byinshi-bigaragarira amaso, ibishishwa byinshi bya aluminiyumu hamwe nudupapuro (1000 na 5000) hamwe na polysilazane yamazi-ceramic na silic-alumina ya Hybrid barrière ya materique , ibi bikoresho bikuraho burundu ibinyabuzima biva mu kirere, bigahagarika imishwarara ituruka ku zuba, kandi bikagabanya ibiciro byo gukora optique hamwe na titanium..
Aluminiyumu Yubatswe nka Orbital & Imirasire y'izuba
Ikusanyirizo ryizuba hamwe nimirasire yicyogajuru bisaba gukwirakwiza ubushyuhe bwumuriro byihuse hamwe nuburinganire buringaniye munsi yizuba ryinshi:
Ubuziranenge Bwinshi 1085 na 5052 Inzira zubatswe: Amavuta meza ya aluminiyumu itanga ubwinshi bwumuriro mwinshi (180 W / m · K kugeza 220 W / m · K) - hejuru yikubye inshuro cumi na zibiri kurenza ibyuma na titanium. Ubu bushyuhe bwumuriro bukwirakwiza izuba ryinshi ryumuriro ahantu hihuse cyane, bikabuza ingingo ziterwa nubushyuhe bukabije gutera imbere.
Ubushuhe bwa Thermal Shock and Fatigue Resilience: aluminiyumu yubaka-isukuye cyane ikomeza kuramba no guhindagurika binyuze mumagare akomeza kumanywa nijoro, bigenda bihindagurika cyane mugihe cy'ubushyuhe bukabije (+ 350 ° C kugeza kuri -150 ° C) nta gucamo mikorobe cyangwa gusohoka muburyo bwa parabolike.
Gukwirakwiza ibintu byinshi: Kwiyongera kwa Aluminium (2,70 g / cm³) bitanga kuzigama cyane. Mu butumwa bw'izuba rya orbital aho buri kilo yatangijwe igura amadolari ibihumbi, gusimbuza ibirahuri biremereye cyangwa ibyuma hamwe na aluminiyumu yoroheje ya ceramic yometse kuri aluminiyumu igabanya ubwikorezi burenze icya kabiri, bigatuma ahantu hanini ho gukusanya hagaragara.
Irangi rya polymer risanzwe ryishingikiriza kuri karubone-karubone igabanuka vuba munsi yumucyo ultraviolet. Umwanya-wohejuru wa ceramic lacquers ukoresha molekuline yakozwe na moteri ya organique:
Kwambukiranya-Silicon-Nitrogen-Oxygene Ubwubatsi: Amazi ya polysilazane asubira gukira mumurongo wuzuye, wa quartz umeze nka ceramic. Uru rugongo rwa molekulike rudafite imbaraga ntirushobora gufotora ultraviolet Photolysis, rukarinda imiyoboro yimiti itera umuhondo, guhungabana, no guhiga amarangi kama.
Ubushyuhe bwa Sub-Micron hamwe nubworoherane buhanitse: Bitandukanye nuburinganire bwimbuto, buciriritse bwinganda za ceramic, lacquer zambere zamazi-ibirahuri bigera kuri barrière yuzuye kuri bariyeri ya firime ya microni 2 kugeza kuri 5 gusa. Iyi shusho yoroheje yunamye kandi ihindagurika neza hamwe na substrate ya aluminiyumu idacitse.
Kwemeza Tekinike & Imikorere Ifatika
Ibipimo by'icyemezo |
Bisanzwe PVDF Yashizwemo Aluminium |
Indorerwamo Zireremba Zirahure |
Umwanya-Urwego Ceramic Lacquered Aluminium |
Ibikorwa byo Kwishura Imirasire y'izuba & Umwanya |
Kurwanya izuba ryinshi |
Kunanirwa munsi ya flux (Bubbles kuri> 120 ° C) |
Immune yo guhuha (Inorganic) |
Ikirenga (Blister-free to + 400 ° C) |
Kurandura hejuru yubushyuhe munsi yizuba 24/7 |
Gusohora Vacuum (ASTM E595) |
Kurenza urugero (Yanduza optique) |
Zeru |
Yatsinze Ibipimo Bikaze (TML <1%, CVCM <0.1%) |
Kugira isuku ya optique hamwe na panneaux solaire |
Uburemere bwibigize kuri m² |
Umucyo woroshye (~ 2,7 kg / m² kuri 1mm) |
Biremereye cyane (~ 12.5 kg / m² hamwe nikirahure) |
Ultra-Yoroheje (~ 2.7 kg / m² kuri 1mm) |
Kugabanya ikiguzi cyo kohereza icyogajuru hamwe nicyuma cyubatswe |
Amahugurwa Guhinduka & Kwunama |
Nibyiza, ariko yaka munsi yibintu byinshi |
Rigid, yoroshye (Zero formability) |
Hejuru (Irashobora gushyirwaho kashe, kuzunguruka, gukata) |
Gushoboza kugorora parabolike hamwe nisahani ikora hamwe na zeru ibikoresho bya break |
Kurwanya Ubushyuhe |
Abakene (Coating crack and delaminates) |
Guciriritse (Bikunze kuvunika ubushyuhe) |
Ntibisanzwe (-150 ° C kugeza + 350 ° C guhungabana neza) |
Kurokoka byihuta kumanywa-nijoro nta mikoro ifatika |
Ibikoresho & Gutunganya |
Guciriritse |
Birakabije cyane (Imisozi yihariye) |
Ikiguzi-Cyiza (50% + Kuzigama BOM) |
Hasi CapEx, yihutisha kohereza izuba ryinshi rya gigawatt |
Icyerekezo Cyikoranabuhanga Cyerekezo & B2B Kwishura Ubucuruzi
Kuzamura icyogajuru cyigihugu hamwe nizuba ryigenga
Gushoboza Ibikorwa Remezo Byimbere mu Gihugu: Isiganwa ryubucuruzi ryimyanya ndangagitsina riragenda ryiyongera kuva munsi yisi yisi igana ku kirindiro cy’ukwezi gihoraho, inyenyeri z’itumanaho rya orbital, hamwe n’amashanyarazi akomoka ku mirasire y'izuba. Gusimbuza ibirahuri biremereye, bitumizwa mu mahanga hamwe n’ibyuma bidasanzwe hamwe na aluminiyumu-itanga umusaruro mwinshi, yuzuye neza cyane itanga amasosiyete yo mu kirere urwego runini rwo gutanga ibicuruzwa mu gihugu.
Kwihutisha ingufu za Grid-Scale Yibanze Yingufu Zisukuye: Ibihugu bigezweho byohereza ibikoresho bya gigawatt nini ya Solar Power Solar (CSP) mukarere ka butayu-butagira imirasire kugirango itange amashanyarazi 24/7. Gukata ibikoresho byo gukusanya hamwe nuburemere bwibice birenga kimwe cya kabiri bigabanya ibiciro byogukwirakwiza amashanyarazi, bigatuma ingufu zizuba zituruka kumirasire y'izuba zirushanwe hamwe na fosile baseload.
Uruganda Igorofa Ubukungu: Gushiraho Zeru-Gukuraho no Gukiza Ibice
Kuzenguruka mu cyumba cya Vacuum Urugereko: Guhimba gakondo ya optique yerekana ibyuma bisaba ibyumba bigoye, bishingiye ku cyiciro cya vacuum (PVD) ibyumba byubaka ibyumweru byinshi. Imbere ya lacaced ceramic aluminium igera yiteguye guhimba, yimuka itaziguye kumirongo ikora imizingo hamwe na CNC ya laser yo kugabanya igihe cyo guterana.
Kurandura ibice byavunitse: Gukoresha indorerwamo zoroshye zikozwe mu kirahure mu bihingwa biteranya bivamo ibice 5% kugeza 10% bivuye mu kuvunika no gukata inkombe. Urupapuro rwinshi rwa aluminiyumu ikora neza nta kumenagura, kugabanya ibiciro by'ibikoresho byo mu mahugurwa kugeza munsi ya 1%.
Igihe kirekire Orbital Yizewe & Serivise Yukuri-Yubusa
Icyatsi kibisi gishobora gusubirwamo: Aluminium ni ibikoresho bitagira ingano bisubirwamo bisaba 5% byingufu zikenewe mugushonga kwambere mugihe cyo gutunganya kabiri. Gukoresha aluminiyumu isubirwamo itanga uburyo buke bwa karubone yubatswe ihuza amahame mpuzamahanga arambye.
Imyaka ibarirwa muri za mirongo yo gufata neza serivisi yo hanze: Ubutaka bwa diyama bukomeye, bwa chimique butera umukungugu wo mu butayu mugihe cyo gukaraba imvura kandi bikarwanya kwangiza umusenyi. Uku kuramba gutuma sisitemu ya optique ikomeza kugaragara cyane mumyaka 25 kugeza 30 yubuzima bwumurima udakeneye gusimbuza indorerwamo.
Ubukanishi bwo gufotora munsi ya Solar Flux
Mu mirasire y'izuba ryinshi cyane, guhindagurika hejuru bikurikirana bikurikirana:
Ububiko bwa gazi yo munsi yubutaka busanzwe busanzwe: Inganda zisanzwe zikoreshwa mu nganda zirimo imishwarara yafashwe ikozwe mu mashanyarazi, ubushuhe, hamwe na monomers idafitanye isano. Munsi yizuba ryinshi, ubushyuhe bwumucyo bwuka bwuka bwubwoko bwihindagurika murwego rwo hejuru.
Kwiyongera k'umuvuduko & Micro-Cavitation: Kuberako urwego rwo hejuru rukora nka bariyeri, kwagura imyuka ntishobora guhunga neza. Micro-bubbles zafashwe ziraguka, zishyiraho ingufu zo hejuru zishishimura hejuru yicyuma, zikora ibisebe bigaragara.
Umwanya-Grade Ceramic Defence: Ceramic lacquers ikiza ikoresheje reaction ya condensation isiga zero ibisigara bya zeru cyangwa ibisigazwa bikururwa inyuma. Igipfundikizo cyavuyemo ntigisanzwe kandi gihumeka ku gipimo cya nanometero, birinda kwiyongera k'umuvuduko no kugumana ubuso bugaragaza neza kandi butarimo ibisebe bikomeje 24/7.
Vacuum Yimbitse & Atomic Oxygene Shielding
Isuku ikabije ya Vacuum: Mu kirere cyangwa mu cyuma gifata imirasire y'izuba ifunze izuba, ibinyabuzima byangiza umubiri (VOCs) byegeranye ku buryo bworoshye bwa optique, selile zifotora, hamwe na sensor. Umwanya wo mu kirere ceramic lacquers byoroshye byoroshye ASTM E595 kurenza ibipimo ngenderwaho, byemeza ko igihombo rusange (TML) kiri munsi ya 1.0% hamwe nibikoresho byakusanyirijwe hamwe (CVCM) munsi ya 0.10%.
Oxygene ya Atome (AO) Ubudahangarwa bw'isuri: Muri orbit yo hasi yisi (LEO), ogisijeni ya atome yangiza vuba ibintu kama. Ubuso bumeze nka silika ya ceramic lacquer ikora inzitizi ya okiside itabuza imiti ya ogisijeni ya atome, ikomeza kurabagirana hejuru yimyaka myinshi.
Gukomeza Substrate Micro-Etch & Silane Kwitegura
Kugabanuka kwinshi kwa Ultrasonic Vapor Kugabanuka: Igicuruzwa cya aluminiyumu kinyura mumirongo ikomeza idafite isuku kugirango ikureho amavuta azunguruka, hasigara ubuso bwa chimique butarimo ibisigazwa kama.
Organosilane Molecular Passivation: Igice cya nanometero kidahinduka cya nanometer gishyirwa muburyo budasubirwaho, bikazamura ubushyuhe bwo hejuru hejuru yingoma 58 / cm. Uru rupapuro rutanga imiyoboro ya covalent metallosiloxane (Si-O-Al) hagati yicyuma cya aluminiyumu na kote ya ceramic, ikarinda gusenyuka mugihe cyamagare yihuta yubushyuhe.
Isuku y'Icyumba Cyuzuye Roll-to-Roll & Robotic Spray Coating
Isomo rya ISO Icyiciro cya 5 Gusukura: Lacquer ceramic ikoreshwa mubidukikije byogusukura hifashishijwe ibipapuro byerekana neza micro-gravure roll coater (kuri fayili ikomeza hamwe na coil yoroheje) cyangwa atomizeri ya robotike ya axis (kumpapuro zakozwe). Iyi nzira irinda umukungugu wo mu kirere gukora pinholes cyangwa ingingo zandagaye.
Gufunga-Loop Laser Thickness Kugenzura: Mu murongo wa optique interferometrie ikurikirana uburebure bwa firime yumye mugihe nyacyo hejuru yubugari bwuzuye, ifata ubworoherane muri microni 0.3 kugirango harebwe uburyo bwiza bwo guhitamo no guhindagurika.
Igenzura ryubushyuhe & Ubushyuhe-Vacuum Amagare (TVAC) Igenzura
Gukoresha mudasobwa igenzurwa na mudasobwa: Ibikoresho bitwikiriye binyura mu ziko ryinshi rya catenary hamwe nubushyuhe bwuzuye, gutwara ibinyabiziga bidafite aho bihurira nta guhungabanya ubushyuhe cyangwa uburinganire bwicyuma cya aluminium.
Ubugenzuzi Bwiza bwa TVAC & Solar: Ubufindo bukorerwa ibizamini bya 500 bya cycle ya Thermal-Vacuum (TVAC) (-150 ° C kugeza + 300 ° C kuri vacuum yimbitse) hamwe na Xenon-arc ikomeza kwibasira izuba, byemeza ko zeru zeru, zeru zeru zeru, na zero zidasanzwe.
Ibibazo
Ikibazo: Kuki impuzu zisanzwe zubatswe nubwubatsi zitera munsi yizuba ryinshi?
Igisubizo: Igipfundikizo gisanzwe kirimo iminyururu ya polymer hamwe na microscopique tronc solge. Imirasire y'izuba ikabije (ubushyuhe burenga 150 ° C kugeza 200 ° C), ingufu za UV zica imiyoboro ya chimique mugihe ubushyuhe bukabije buturuka kumyuka yimbere. Gufatirwa muri firime yo gusiga amarangi, ibyo byuka byaguka bisunika igifuniko kure yicyuma, bigakora ibisebe bitagaragara kandi bigatera guhindagurika.
Q2: Nigute lacquer ceramic ihagarika gusohoka mumwanya muto-vacuum?
. Igisubizo Kubera iyo mpamvu, nta bihingwa ngengabuzima bihindagurika biva hanze mu cyuho cyinshi, birinda lens fogge na sensor kwanduza.
Q3: Amabati ya aluminiyumu ya ceramic yometseho kashe cyangwa yunamye nta shitingi yaciwe?
Igisubizo: Yego. Bitandukanye nubushyuhe bwinshi bwa spray-spray ceramic yamenetse kandi yamenetse mugihe habaye impagarara, lacquer zo mu kirere zo mu kirere zikoreshwa nka firime ya ultra-thin (micron 2 kugeza 5). Iyo uhujwe na silane ya molekulari yo kwisuzumisha cyane, igipfundikizo gihindagurika neza hamwe na aluminiyumu ya substrate, hamwe na 1T yunamye hamwe nu muvuduko wihuse wa CNC ukora nta nkomyi.
Q4: Ese aluminium ceramic-lacqued iraramba bihagije kugirango ibeho kurokoka umuyaga wumusenyi mubimera bya CSP kwisi?
Igisubizo: Yego. Ubutaka bukize bwa polysilazane ceramic bugera ku burebure bwo hejuru (burenze 8H kugeza 9H ikaramu yikaramu), butanga imbaraga zo kurwanya ivumbi ryo mu butayu. Kurangiza, hasi-imbaraga-kurangiza nabyo bigabanya kwirundanya umukungugu, bigatuma panele zisukura byoroshye mugihe cyogusukura bisanzwe.
Q5: Nigute guhinduranya kuva mubirahuri byikirahure ukajya kuri aluminiyumu igabanije ibiciro byumushinga wose?
Igisubizo: aluminiyumu isize igabanya uburemere bwibintu birenga 75% ugereranije nindorerwamo yibirahure. Uku kugabanuka gutuma abubatsi bubaka bashushanya pylon yoroheje, moteri yo gutwara, hamwe nishingiro ryo gukurikirana imirasire yizuba, mugihe banakuyeho ibikoresho bya 5% kugeza 10% byatewe no kumena ibirahuri mugihe cyo gutwara no guterana.
Umwanzuro
Kurandura ibisebe no gukoresha neza optique mubikoresho byizuba ryinshi ryizuba hamwe nikirere:
Kugaragaza Imiterere ya Polysilazane / Ceramic-Hybrid Chemistry: Menya neza ko amasezerano yo kugura ategeka 100% adafite ihindagurika, ceramic lacquer ceramic cyemewe cyemewe na ASTM E595 cyujuje ibyangombwa bisabwa, wirinda byimazeyo imiti-yumuti.
Huza Substrate Alloy hamwe nubushyuhe bwo gushiraho ibikenewe: Kubijyanye no gushushanya cyane parabolike yibikoresho, vuga 1085-O cyangwa 5052-O ubushyuhe bwuzuye; kubikoresho bifasha kwifashisha imirasire iringaniye, vuga akazi katoroshye 5052-H32 cyangwa H34 kugirango wizere ko uburinganire bwubatswe munsi yumuyaga.
Tegeka mbere yo gutwikisha ibicuruzwa hamwe na 1T Icyemezo cya Bend Icyemezo: Saba uwaguhaye isoko gutanga ibicuruzwa bikoreshwa mu ruganda, isuku ikize isuku yemejwe na 1T ikonje ikonje kugirango urebe neza ko gukata no kuzunguruka bigenda nta mikorobe ikabije.
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