Ni ukubera iki Imirongo Yashyizweho Ikimenyetso isaba AI-Yagenzuwe na Roller Yashizwemo Amashanyarazi?

Hirya no hino ku isi, inganda zikora inganda zirimo guhinduka ziterwa no kwihuta cyane. Amaduka yo mu cyiciro cya 1 yimodoka, imashini itanga amashanyarazi ya moderi, imashini zikoresha ibikoresho bya elegitoroniki, hamwe n’abakora ibikoresho by’ingufu zisukuye bakomeza guhererekanya sitasiyo nyinshi hamwe n’imashini zipfa gutera imbere kuri 60 kugeza 200 ku munota.

Kuri uyu muvuduko wo gusiganwa ku magare, kugenzura ubuziranenge bw’abantu ntibishoboka, kandi umurage utagenzuwe wa coil utangiza ingaruka z’amafaranga:

Inenge ya Microscopique ifite inenge, iyinjizwamo n’amahanga, cyangwa ibyuma byumye bya firime byumye bitamenyekana muri tonnage ipfa. Ikintu kimwe gikomeye kirimo ibice cyangwa irangi riremereye rishobora gucapishwa mubikoresho bya karbide isize, gutsindira kashe ihenze bipfa, bigatera amamiriyoni yibice byinshyi, kandi bigahagarika ibinyamakuru byihutirwa byatwaye ibihumbi byamadorari kumasaha.

Micro-yamenetse kandi idafite ibibara bitagaragara ku mpande zinyuma zishushanya biganisha ku kugabana ibice ako kanya, kwangiza ibikoresho rusange muri rusange (OEE) no kohereza igipimo cy inenge kizamuka ibice byemewe byemewe kuri miliyoni (PPM).

Irangi rya gakondo nyuma yo gushiraho kashe ryerekana ibyumba byinshi byuruganda rwiminsi myinshi, bisaba imirongo yo gukaraba imiti iteje akaga, kandi bishobora guteza amarangi ataringaniye kumurongo wanditseho kashe.

Ubugenzuzi bwa AI bugenzurwa na aluminiyumu ikemura iki kibazo cyo gukora. Muguhuza ibyuma byinshi-axis byubwenge bwubwenge umurongo-wo kugenzura sisitemu yihuta ya coil yihuta hamwe numurongo uringaniza, buri milimetero yumurongo wa aluminiyumu yabanje gushushanya irasuzumwa, ishyirwa mubyiciro, kandi yemejwe mbere yuko igera kuri unoiler. Iri koranabuhanga ritanga burundu kurandura burundu ubusembwa, ririnda amamiliyoni y’amadolari y’amajyambere atera imbere, rikuraho icyumba cyo gusiga amarangi nyuma yo gushyirwaho kashe, kandi kigabanya igipimo cy’ibisigazwa byarangiye hejuru ya 40%.

Imyubakire ya Aluminiyumu Yubatswe Byihuta-Byihuta Bitera Kashe

Imashini yimura yikora isaba ubunini bukabije, guhagarara kwa zeru zisigaye, no kurambura kimwe:

Imiti ihanitse cyane ya Alloy Chemistries (1000, 3000, na 5000 ) Ihindagurika ryimashini ryemerera ibyiciro byinshi gushushanya, imiterere ya louver, hamwe na perimeteri ifatanye nta ijosi ryibintu cyangwa gutanyagura.

Umuhengeri-Urwego Ruringaniza: Gukomeza kurambura-kugorora kuringaniza munsi yumurongo muremure bikuraho umusaraba muremure, coil set, hamwe numuhengeri. Imirongo igaburira ibiryo byihuta bya elegitoronike ya servo idafite imiyoboro ya gari ya moshi cyangwa guhuza hagati ya sitasiyo zipfa.

Kugabanuka kwinshi kubwinshi bwihuta bwo kohereza: Ubucucike bwa Aluminium (2,70 g / cm³) ni kimwe cya gatatu cyibyuma. Iyi misa yo hepfo igabanya umutwaro udafite imbaraga kumaboko yoherejwe na robo hamwe na feri yihuta yo kugaburira, bigafasha gukubita byihuse kumunota nta kunyeganyega kwa mashini cyangwa kubura kwiyandikisha.

Uruganda rworoshye-rworoshye

Irangi risanzwe ryashizweho irangi mugihe cya kashe yihuse. Iterambere ryikurikiranya ryimbere ryakozwe mubikorwa byitangazamakuru bikora:

Ibikoresho byinshi bya Elastique ya Thermoset: Ibikoresho byinshi bya polyurethane, polyester, na PVDF byambukiranya molekile kugirango bihuze kuramba. Mugihe cyo gushushanya byimbitse, igipfundikizo kirambuye hamwe nintete ya aluminiyumu idafite umusazi, gucamo mikoro, cyangwa gutakaza gufatira hamwe.

Yubatswe-Amavuta yumye yo gukingira ibikoresho: Ibiti byakize mu ruganda birimo ibishashara bya microscopique hamwe ninyongeramusaruro zitanga amavuta yo hejuru. Ibi bigabanya gukurura ibishushanyo hejuru yisaro, birinda gupfa, kandi akenshi bikuraho ibikenerwa byamavuta ya kashe ya kashe hasi.

Kwemeza Tekinike & Imikorere Ifatika

Icyerekezo Cyisi Cyose & B2B Kwishura Ubucuruzi

Ibibazo

Ikibazo1: Kuki bidashoboka ko imirongo ya kashe idashobora gushingira kumashusho yumuntu yerekana ibiceri byinjira?

Igisubizo: Imashini zigezweho zikoresha umuvuduko uri hagati ya 60 na 200 kumunota, kugaburira umurongo kuri metero 50 kugeza 150 kumunota. Ijisho ryumuntu ntirishobora kumenya milimetero zitwikiriye ubusa, ibisebe, cyangwa ibishushanyo byiza kuri uyu muvuduko. Sisitemu ya AI-scan iyerekwa ifata ibihumbi byamashusho kumasegonda, ifata kandi igashyira mubice mikorobe abantu babuze.

Ikibazo cya 2: Nigute feza ya aluminiyumu irangi cyangwa urupapuro birinda kashe bipfa kwambara?

Igisubizo: Urupapuro rwimashini rugizwe na microscopique kunyerera hamwe nibishashara bitanga ibishashara byumye. Ibi bigabanya ubukana bwo guterana amagambo nkuko icyuma kinyerera hejuru yo gushushanya amasaro no gupfira mu mwobo, bikarinda icyuma kugeza ku cyuma gihumeka kuri aluminiyumu yambaye ubusa kandi ikongerera ibikoresho bya karbide inshuro zigera kuri enye.

Q3: Ese umuvuduko mwinshi utera imbere uzapfa gukanda kashe cyangwa gukata irangi ryabanje gukoreshwa?

Igisubizo: Oya, hatanzwe ibishishwa byakozwe hamwe nuburebure burebure bwa termoset bipimishije kuri 0T kugeza 1T byunamye birasobanutse. Polimeri yambukiranya imipaka ihindagurika hamwe na substrate ya aluminiyumu ihindagurika mugihe cyo gushushanya byimbitse, kuvanga, no gukubita, hasigara impande zombi zidafite irangi.

Q4: Nigute ikarita ifite inenge ya digitale ihuza nigenzura rya kashe?

Igisubizo: Sisitemu yo kugenzura AI itanga sisitemu itanga ikarita ihuza ikarita ikurikirana inenge ya metero imwe. Iyo coil yapakiwe kuri press uncoiler, sensor optique cyangwa scaneri ya barcode isoma indangamuntu hanyuma igahuza ikarita hamwe nabanyamakuru PLC. Iyo inenge yamenyekanye yinjiye mu icapiro, PLC ihita ihindura kashe yashyizweho kashe ya chute cyangwa izunguruka ibiryo kugirango birinde kwangirika.

Q5: Niki gituma aluminiyumu yabanje gusiga irangi kuruta gushushanya ibice nyuma yo gushiraho kashe?

. Igisubizo Ibiceri byabanje gusiga irangi byiteguye gushyirwaho kashe, bituma ibice bizenguruka amaduka yose kandi bizigama iminsi 3 kugeza kuri 5 yo gukora ibicuruzwa.

Umwanzuro

Kugirango winjize neza AI-yagenzuwe na roller-yashizwemo ibishishwa bya aluminiyumu mubikorwa byawe byamakuru byikora:

Tegeka ikarita ya XML / JSON Ikarita Yuzuye hamwe na buri Coil: Saba amasezerano yubuguzi kugirango hategurwe itangwa ryikarita ndende yuzuye ya digitale yerekana inenge yerekana uburinganire bwubuso, hamwe nuduce twerekana ibimenyetso byerekana ibimenyetso ku bice bitagaragara kugirango uhuze na sisitemu yo kugaburira ibikoresho byawe.

Kugaragaza Icyemezo cya 0T kugeza 1T T-Bend Icyemezo cyo kwemeza: Menya neza ko ibishushanyo mbonera byabanjirije irangi byemeza 0T kugeza 1T gukonjesha gukonje no gushushanya byimbitse bitarinze gutwikirwa mikorobe, bigashyigikirwa n'ingaruka za laboratoire zemewe na raporo y'ibizamini byo gushushanya.

Funga muri Alloy Temper hamwe na Tension-Urwego rwo kwihanganira: Tegeka ibishushanyo-bishushanya cyane (nka 3003-O cyangwa 5052-H32) hamwe nicyemezo cyibizamini byurusyo rwemeza uburinganire buringaniye (munsi ya 3 I-ibice bya waviness isigaye) kugirango wirinde ibiryo byamafunguro atera imbere.