Ni irihe tandukaniro ryibanze riri hagati yamabara ya Aluminium, Ibikoresho bya Aluminiyumu, Ibisanzwe Byasizwe na Aluminium, hamwe n’ibikoresho fatizo bya Luminated Aluminium Gusset?

Ibicuruzwa bine ntabwo ari ibikoresho birushanwe - bicara ahantu hatandukanye murwego rumwe rwa aluminiyumu kandi bagatandukana mubintu bitatu byingenzi: (1) niba ibikoresho ari igiceri cyarangije igice cyangwa ikibaho cyarangiye, (2) uburyo igifuniko gikoreshwa (coil coating vs post-fabrication spraying vs firime lamination), na (3) uburebure bwa substrate bugena ubukana nigiciro. Ibara rya aluminiyumu ni igiceri kibisi ; ACP ni sandwich igizwe ; icyuma cya aluminiyumu cyatewe ni urupapuro rwuzuye rwuzuye rwuzuye nyuma yo kunama no gusudira; ibikoresho fatizo bya plaque ya gusset isize ni coil coil substrate yatoranijwe kuburinganire no gufatira firime, ntabwo ari imbaraga zubaka.

1. Buri gicuruzwa mubyukuri

Ibara risize aluminiyumu (coil ya aluminiyumu irangi)

Ibara rya aluminiyumu ni coil ikomeza ya aluminiyumu yasukuwe, yashizwemo imiti, hamwe na roller yashizwe kumurongo wa coil, hanyuma igasubira muri coil. Umukiriya yakira igice cyarangije ibikoresho nyuma kigacibwa, kigoramye, cyashizweho, kandi kigashingwa.

• Amavuta: 1050/1060/1100/3003/3105/5052 (3003 na 3105 yiganje mu nyubako yo hanze; 5052 yo mu nyanja n'imbaraga nyinshi)

• imiterere y’umvange : O, H14, H16, H24, H26, H32 - ubushyuhe bugenzura imiterere n'imbaraga

• Umubyimba: 0.2-3.0 mm, hamwe na 0.3-1.2 mm ikubiyemo inyubako nyinshi hamwe nigisenge

• Igifuniko: PE (polyester), SMP, HDP, epoxy primer, PVDF ; uruhande rwimbere mubisanzwe ≥18 µm kuri PE na ≥25 µm kuri PVDF , uruhande rwinyuma 8-10 µm

• Ifishi yo gutanga: coil cyangwa uduce, hamwe na firime irinda PE / PVC kuruhande rwo gushushanya

Ingingo ifatika nuko irangi rikoreshwa mbere yuko igice gikorwa . Kuberako igiceri gipfundikijwe neza kandi mugihe gihoraho, uburebure bwa firime burasa cyane, ibara rirahuza uburebure bwuzuye bwa coil, kandi nta kashe yo gusudira irangi.

Ikibaho cya aluminium (ACP)

ACP ni sandwich igizwe : impu ebyiri zoroshye za aluminiyumu zifatanije nubushuhe bwa termoplastique ( PE cyangwa imyunyu ngugu yuzuye umuriro), ubusanzwe mm 3, mm 4, cyangwa mm 6 muri rusange.

• Uruhu: 0.2-0.5 mm ya aluminiyumu, ubusanzwe 1100 cyangwa 3003, yabanje gushyirwaho polyester cyangwa PVDF

• Core: mm 3-6 mm PE / FR imyunyu ngugu

• Uburemere: hafi 3,5-5,5 kg / m² kumwanya wa mm 4 - yoroshye cyane kuruta aluminiyumu ikomeye yo gukomera gukomeye

• Ubuso: uruhu ubwabwo ni ibara rya aluminiyumu, ACP rero iri munsi yinganda zitwikiriye amabara

Itandukaniro ryingenzi nugukomera kumiterere aho kuba mubyimbye . A mm 4 ACP yitwara nkurupapuro runini cyane kuko uruhu rwombi rutandukanijwe ninturusu, ariko ibirimo aluminiyumu ni 0,4-0,6 mm gusa.

Ibisanzwe byatewe na aluminiyumu (yatewe aluminiyumu)

Nibintu byuzuye byahimbwe - ntabwo ari coil. Urupapuro ruringaniye (cyane cyane 3003 H24) ruracibwa, rukubiswe, rugoramye, rugasudwa mu nguni, kandi rugashimangirwa na stiffeners, hanyuma icyo gihe rukaba rusizwe n'imbunda ya spray.

• Umubyimba: 1.5 / 2.0 / 2.5 / 3.0 mm (1.5-2,0 mm kuri imbere, mm 2,5-3,0 mm kurukuta rw'umwenda w'inyuma)

• Igifuniko: ifu ya polyester (mubisanzwe 60-80 µm) cyangwa amazi PVDF

• PVDF uburebure bwa firime: 25-40 µm kuri sisitemu yimyenda ibiri, 40-60 µm kuri primer-coat-primer / ibara / sisitemu isobanutse; AAMA 2605 bisaba ≥30 µm yose hamwe kuri sisitemu yimyenda itatu

• Ibisanzwe: ibicuruzwa byo mu rwego rwo hanze bisobanurwa kuri AAMA 2605 hamwe no gupima umunyu kuri ASTM B117

Hano urukurikirane rwahinduwe: ikibaho cyarakozwe hanyuma gisudira mbere, hanyuma giterwa . Niyo mpamvu imbaho ​​zatewe zishobora gutwara amabara n'ingaruka umurongo wa coil ntushobora - ibyuma, byahinduwe, byanditse, hamwe na site yihariye igicucu - ku giciro cyubunini bwa firime imwe, kugaragara neza gusudira, hamwe nibikorwa byinshi.

Ibikoresho fatizo bya plaque ya aluminium gusset (plaque ya laminate ya plaque)

'Isahani ya Gusset ' nizina ryubucuruzi bwa clip-in / lay-in plaux ya aluminium. Verisiyo yamuritswe ntabwo yishingikiriza kumarangi yatose mumaso yayo - PE

• Substrate: 3003 H24 cyangwa 1100 H18 coil, mubisanzwe mm 0.4-0.8 (mm 0,5-0,7 mm niyo nzira nyamukuru)

• Ibintu by'ingenzi: kwihanganira umubyimba, kureshya na camber, isuku yo hejuru, hamwe no gufatira amakoti - ntabwo ari imbaraga zikaze

• Ubundi buryo bwo hejuru bwubuso: buzengurutswe (ibara rya aluminiyumu), ifu yometseho, iyimurwa-ryacapwe, cyangwa firime-yashizwemo

• Impamvu 3003 H24: gukomera bihagije kugirango ugume neza kuri gride ya 600 × 600 nyuma yo gukubita no gushiraho impande zose, hamwe no guhindagurika kumurongo wuruhande

Itandukaniro ryibanze hano nuko substrate yatoranijwe nkurwego rwo gukora no kumurika , aho ihame ryimiterere hamwe no gufatira hamwe kuruta gutwikira ubukana. Igiceri cyiza cyo kwambika hanze gishobora kwibeshya kumwanya wa gisenge niba ubwinshi bwacyo cyangwa kwihanganira umubyimba bigenda.

2. Itandukaniro ry'umurongo umwe

3. Itandukaniro ritanu ryerekana mubyukuri ibisobanuro

Umwanya murwego rwo gutanga

Ibara rya aluminiyumu igurishwa kuburemere hamwe na coil . ACP, imbaho ​​zatewe, hamwe na plaque ya gusset bigurishwa na metero kare yahantu hashyizweho . Uku kuri kumwe gusobanura hafi itandukaniro ryubucuruzi: abaguzi ba coil bitaye kumusaruro, gutwikira uburinganire bwa kilometero zumurongo, no kwihanganira ubugari; abaguzi ba paneli bitaye kuburinganire nyuma yo kwishyiriraho, kugaragara hamwe, no gusiga irangi kurubuga.

Substrate alloy and temper

3003 ni ifarashi ikora kuri bane, ariko ubushyuhe bwatoranijwe kumurimo utandukanye muri buri kibazo. Ipfunyika ya coil ikenera ubushyuhe burokoka kunyerera no gushushanya utabanje gukata firime (H24 yo hanze, O gushushanya byimbitse). Ikibaho gisukuye gikenera H24 kugirango gifate imiterere nyuma yo gusudira. Gusset substrates ikenera uburinganire nyuma yo gukubita, bityo kwihanganira umubyimba birakomera kuruta imbaraga.

Sisitemu yo gutwikira hamwe nubunini bwa firime yumye

Ipitingi itanga uburinganire bwa firime ihanitse ku giciro gito kuri metero kare, ariko igipfundikizo kigomba kurokoka igikorwa cyo gukora - bityo rero guhinduka, guhuza, hamwe na T-bend biga kuba ibizamini byo kuyobora. Gusasira PVDF itanga firime zibyibushye (40-60 µm muri sisitemu yamakoti atatu) no gukwirakwiza neza kuri weld na mfuruka, hafi yikubye kabiri igiciro cyo gutwikira hamwe nakazi keza cyane. Amashusho ya firime atanga intera nini yo gushushanya ku giciro gito ariko ni imbere-urwego rwimbere.

Ubunini n'uburyo gukomera biboneka

Ikibaho cyerekana mm 0,5 mm hamwe na 3.0 mm yatewe irashobora kugaragara kimwe kuva kuri metero icumi. Ntibishobora guhinduranya: iyambere yishingikiriza kumurongo ushyigikiwe cyangwa urubavu rwanditseho, urwa kabiri rushingiye kububyibushye bwarwo wongeyeho gusudira. ACP igera ku gukomera guke ku gice cy'uburemere bwa aluminiyumu binyuze mu ntoki zayo.

Imiterere yikiguzi nimyitwarire isakaye

• Ibara rya aluminiyumu: igiciro gitwarwa na aluminium ingot igiciro wongeyeho uburemere; ibisigazwa bigumana agaciro gakomeye kandi birashobora gukoreshwa bitandukanije irangi.

• ACP: ikiguzi gitwarwa nimpu wongeyeho intangiriro wongeyeho lamination; ibisigazwa bifite agaciro gake kugarura kuko intangiriro nuruhu bigomba gutandukana.

• Ikibaho gisukuye: igiciro kinini cyo guhindura - gukata, gusudira, kwitegura, gutera, gukiza, no gukora kumurongo.

• Laminated gusset base: igiciro cyo hasi cyane, ariko firime hamwe nubwiza bufatika byiganjemo garanti.

4. Uburyo bwo guhitamo

• Uri uwahimbye cyangwa ukora panel → gura ibara rya aluminium ; vuga ibinyomoro, ubushyuhe, ubwoko bwa coating, imbere / inyuma DFT, na T-bend.

• Ukeneye ikibaho kiringaniye, cyoroheje cyashyizwemo byihuse → ACP , ariko urebe ubugari bwuruhu (0.3 mm vs 0.4 mm ihindura imikorere nigiciro cyibintu) hamwe nu rutonde rwumuriro.

• Ukeneye monolithic, yashinze imizi, yubatswe-amabara yububiko bwububiko → yateye aluminium kuri AAMA 2605 .

• Urimo gukora clip-in plaque → gusset base coil kuri mm 0.5-0.7 mm, 3003 H24, ukurikije uburinganire, kwihanganira umubyimba, hamwe nibikorwa bifatika bya firime uteganya gukoresha.

Ibibazo

• Ibara rya aluminiyumu ni kimwe na panne ya aluminiyumu yatewe?

Oya. Ibara rya aluminiyumu ni igicapo gishushanyije mbere yo gukora; ikibaho cyatewe ni urupapuro rwuzuye rusize irangi nyuma yo kunama no gusudira. Substrate irashobora kuba imwe 3003, ariko inzira yuburyo, guhuza firime, nigiciro kuri metero kare byose biratandukanye.

• ACP ikozwe muri aluminiyumu?

Yego - Uruhu rwa ACP ni ibara ryoroshye rifite ibara ryoroshye, ubusanzwe mm 0.2-0.5, ryashyizwe kuri PE cyangwa imyunyu ngugu.

• Ibara rya aluminiyumu irashobora gukoreshwa muburyo butaziguye?

Gusa hamwe n'inkunga ihagije. Ikibaho cyo hejuru gishobora gukoresha 0.4-0.8 mm coil ikozwe mumurongo wa tray; urupapuro rudashyigikiwe rushobora gutandukana.

• Ninde ufite ibihe byiza byo guhangana nikirere?

Coil-coated and spray-ushyizweho PVDF byombi bigera AAMA 2605 mugihe ubunini bwa firime no kwitegura ari byo. Polyester hamwe na firime-laminated isura ni imbere cyangwa igice cyo hanze.

• Kuki isahani ya gusset ya laminated ihendutse kuruta iyatewe?

Kuberako imitako ishushanya ni firime ikoreshwa muburyo bukomeza bwo kumurika aho kuba umurongo wa spray hamwe no kwitegura, gukiza, no gukora kode.

Umwanzuro

Itandukaniro ryingenzi ntabwo aricyuma - byose uko ari bine ni aluminium - ahubwo ni urukurikirane rwo gutwikira, uburyo ibikoresho bigurishwa, nuburyo gukomera kugerwaho . Ibara rya aluminiyumu ni ibikoresho bisangiwe hejuru; ACP ihindura sandwich yubatswe; gutera panele bypass coil coating kugirango ubone ubwisanzure bwamabara kuri geometrie yahimbwe; na gusset ya gusset base itunganya igiceri cyoroheje cyo kuringaniza no gufatira firime muri sisitemu. Kugaragaza inzira yinzira no kugereranya ibipimo, ntabwo ukoresheje ibara cyangwa nigiciro kuri kilo.