Ese Ultrasonic-Weldable Lacquered Aluminium Foil Nibyiza kubikoresho byo mu kirere Sensor Cable Shielding?
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Ese Ultrasonic-Weldable Lacquered Aluminium Foil Nibyiza kubikoresho byo mu kirere Sensor Cable Shielding?

Reba: 0     Umwanditsi: Muhinduzi wurubuga Gutangaza Igihe: 2026-09-17 Inkomoko: Urubuga

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Ese Ultrasonic-Weldable Lacquered Aluminium Foil Nibyiza kubikoresho byo mu kirere Sensor Cable Shielding?

Uburyo bwa kijyambere bwo mu kirere bwogukoresha amashanyarazi (EWIS) - bukoreshwa mu ndege zubucuruzi, indege za gisirikare, indege ziguruka mu mujyi (UAM), hamwe n’imiyoboro ikora ibyogajuru - ikora mu buryo bukabije bw’amashanyarazi (EMI) hamwe n’ibibazo bikabije by’ibidukikije. Umugozi wihuta cyane wogukwirakwiza ibimenyetso bya micro-volt bigomba gukomeza kuba inyangamugayo mugihe wihanganira gusiganwa ku magare bikomeza, guhindagurika kwimiterere, hamwe nimbogamizi zikomeye.

Gakondo gakondo iremereye ikingira ikingira yongeraho uburemere bupfuye kandi ikora cyane kubikorwa byo kurangiza. Ultrasonic-weldable lacquered aluminium foil ( 8000 serie na 1000 serie yoroheje ya aluminiyumu yometse kuri ultra-thin, itwara cyangwa ikoresha ubushyuhe bwa lacquer sisitemu ) itanga ubundi buryo bwiza. Muguhuza $ 100 % $ bikomeza EMI hejuru yuburinganire hamwe na ultrasonic ultrasonic wire-to-foil guhuza, ibi bikoresho bigabanya ibikoresho bya EWIS, bikuraho clamp yubutaka, kandi bikanatanga ibimenyetso byizewe cyane mumiyoboro ya sensororo yindege.

Imyubakire ya Mass & High-Frequency Urusaku Iterabwoba

Ibikoresho byo mu kirere (urugero, imirongo ya thermocouple, ibyuma byinyeganyeza, igenzura rya moteri ya FADEC, hamwe n’itumanaho rya telemeteri) bihura n’ibidukikije bidasanzwe:

Urusaku rwinshi rwa EMI Urusaku: Impanuka ya Radar, inkuba (HIRF), hamwe na elegitoroniki ifite ingufu nyinshi zitera urusaku rwinzibacyuho mumirongo ya sensor idafunze, bigatuma sensor igenda cyangwa gusoma telemetrie yibinyoma.

Ibihano biremereye: Ingabo zisanzwe zikozwe mu muringa zongerera uburemere ibirometero byinshi kuri kabili ya EWIS. Byongeye kandi, meshes ikozweho igaragaramo icyuho cya diyama ya microscopique ituma imirasire yumuriro mwinshi wa electronique (> 1 GHz) yinjira.

Kugereranya: Umuringa Uremereye Umuringa Ukingira na Ultrasonic-Weldable Lacquered Foil

Gakondo Yacuzwe-Umuringa (Biremereye / Bifunze)

Misa yo hejuru / Gupfukirana icyuho / Impamvu yagurishijwe

Ultrasonic-Weldable Lacquered Aluminium Foil

Ultra-Umucyo / 100% Ikomeza Ingabo / Igikoresho gikomeye cya Leta

Umuringa Wumuringa (85-92% Igipfukisho / Ikiremereye)

Lacquer Yayobora (Ultrasonic Weld Interface)

Ibicuruzwa bya Microscopique Mesh (High-Freq EMI Kumeneka)

Ultra-Yera Al Foil (8011/1235 Core Core)

Mechanical Ground Clamp (Umurimo wo mu Nteko Nkuru)

PET / Mylar Laminate (Dielectric Strength Layer)

Ubucucike Bwinshi (8,96 g / cm³)

EMI Yuzuye Attenuation kuri> 1 GHz

Solder / Crimp Kurangiza Stress

Ubucucike bukabije (2.70 g / cm³)

100% Ikidodo 360 ° EMI Ikingira

Ultrasonic Wire Bonding (Fluxless)

Kugereranya Ibikoresho byo Kugereranya

Matrix iri hepfo igereranya uburyo bwa gakondo bwo gukingira insinga zirwanya ultrasonic-weldable lacquered aluminium foil ya porogaramu zikoreshwa mu kirere:

Ikigereranyo cya tekiniki

Umuringa wacuzwe

Aluminium / PET Tape (Bisanzwe)

Umuringa ushizwemo ifeza

Ultrasonic-Weldable Lacquered Foil

Ubwiza / Ikizamini

Uturere dukingira ubwinshi bwa misa

Biremereye (~ 45 g / m)

Umucyo Cyane (~ 8 g / m)

Biremereye cyane (~ 52 g / m)

Ultra-Umucyo (~ 12 g / m)

Uburemere kuri metero imwe

Igipfukisho Cyiza

85% - 92% (Ifite icyuho)

100%

85% - 95%

100% Birakomeza (360 °)

Microscopi nziza

Kwiyongera-Freq Kwiyongera (1-10 GHz)

45 - 65 dB

75 - 85 dB

50 - 70 dB

Ikirenga (> 85 - 95 dB)

IEEE-291 / MIL-STD-285

Uburyo bwo Kurangiza Impamvu

Igurishwa / Amaboko ya Crimp

Kuramo Umuyoboro Wumuyoboro

Ibicuruzwa bigurishwa

Ikibanza cya Ultrasonic Cyerekanwe

Kugenzura Micro-Weld

Weld Joint Resistance (R)

Hasi

N / A (Ntibisudwa)

Hasi

Ultra-Hasi (<2 m Ω )

Ikizamini cya Micro-Ohm

Ubushyuhe bwa Vacuum

Pass

Ingaruka zo Kwirukana hanze

Pass

Icyemezo (CVCM <0.01%)

ASTM E595 Kurenga

Ibyingenzi Byumwuga Mubyiza bya Aerosmace Sensor Cable Shielding

Kugabanya Ibiro Bitaziguye & Gukoresha Amavuta

Kugera kuri 75% Kuzigama Ibiro: Gusimbuza ingabo ziremereye z'umuringa hamwe na 12 mm - 25μm ultrasonic-weldable lacquer foil ushyigikiwe nu mutwaro muto wa PET ugabanya uburemere bwingabo kugera kuri 75%. Ku ndege zigezweho z'ubucuruzi cyangwa izirwanaho zifite kilometero zirenga 100 z'insinga za EWIS, iyi swap yibikoresho igabanya ubwubatsi bwubatswe n'ibiro amagana.

Fluxless Solid-Leta Kurangiza & Ultra-Hasi Guhuza Kurwanya

Kurandura Uburozi bwa Soldering & Crimping Heat: Guhuza Ultrasonic bikora nkuburyo bukonje-bwo gusudira. Ikuraho imiti yimiti, abayigurisha-bayobora, hamwe nubushyuhe bwo hejuru bwubushyuhe bushobora kwangiza fluoropolymer (PTFE / ETFE) insinga.


Kurwanya Guhuza Kurwanya (<2 mΩ): Icyuma cya atome cyuma cyuma hagati yicyuma cyumuyaga hamwe na aluminium foil ikora amashanyarazi akomeye (<2 mΩ), byemeza inzira yubutaka isukuye, idafite imbaraga nke kubikoresho byifashishwa bya sensor.

Isumbabyose-Frequency Attenuation & Ibidukikije Kurwanya

Inzitizi nziza ya 100% irwanya HIRF: Bitandukanye ningabo zometseho zifite ikibazo cyo kumeneka kwa aperture kumurongo mwinshi wa microwave, fayili ikomeza ya lacquer itanga 360 ° ikingira. Ibi bigera kuri> 85 dB EMI kwiyongera kuri 100 MHz - 10GHz, kurinda telemeteri ikomeye yindege irwanya Imirasire Yinshi (HIRF).


Ubudahangarwa bw'amagare & Vibration Umunaniro: Aluminiyumu yoroheje O-ubushyuhe bwa aluminiyumu ihujwe na lacquer ya thermoset ikaze ihanganira imyirondoro ikomeza yo mu kirere (MIL-STD-810G) hamwe no guhungabana k'ubushyuhe (-65 ° C kugeza kuri + 150 ° C) nta gukomeretsa akazi, gucika mikoro, cyangwa gutakaza ingabo.

Imikorere ya Lacquer Chemistry & Solid-Leta Weld Physics

Ifarashi isanzwe ikoreshwa ikoresha insimburangingo ya polyester cyangwa epoxy ikingira amashanyarazi. Ultrasonic-weldable lacquer foil ikubiyemo lacquer ya trososet idasanzwe cyangwa ubushyuhe buke:


Ubushuhe bwa Thermally-Optimized Coating: Munsi yumuvuduko mwinshi wa ultrasonic mehanic vibrasiya (20 kHz - 40 kHz) hamwe ningufu zifata, urwego rwa ultra-thin lacquer layer (1.5μm - 3μm) ruhita rwimuka mukarere kahurira.


Ikomeye ya Atomic Diffusion: Scrubbing ya Microscopique yambura okiside ya aluminiyumu isanzwe (Al₂O₃), ituma ibyuma bya atome bihuza ibyuma hagati yicyuma cyumuringa wumuringa hamwe na aluminiyumu foil utabanje gushonga ibyuma cyangwa gukora umwotsi wubucuruzi bwuburozi.

Umuvuduko mwinshi-EMI Kwimura Impedance

100% Coverage ya Optical (360 ° Barrière): Ifuniko ripfunyitse ripfundikirwa ritanga ingabo zuzuye zidafite icyuho cyiza, zigera ku mbogamizi nke zo kwimura (Zₜ <10 mΩ / m) hejuru yumurongo mwinshi (100 MHz - 10 GHz).


Substrate Micro-Gutunganya & Igenzura rya Annealing

Guhitamo Byinshi-Byera Byatoranijwe (8011/1235-O Ubushyuhe): Ultra-yera ya aluminium foil (9μm - 25μm) iroroshye-yometseho (O ubushyuhe) kugirango igere ku burebure bukabije (> 6% - 10%), byemeza ko fayili izenguruka radiyo ya kabili idafite amashanyarazi.


Kugabanya Ubuso Bwuzuye & Corona Mbere yo Kuvura: Gukomeza gutunganya urubuga bikoresha ingufu za corona nyinshi zisohora ingufu kugirango zongere ingufu zubutaka (> ingoma 48 / cm), zitanga urufunguzo runini rwa lacquer ikora.

Umuvuduko wihuse Micro-Coating & Sliting

Icyiciro cya 1000 Isuku Yinyuma ya Gravure Coating: Koresha lacquer yihariye yo kuyobora / gusudira kumurongo wumye wa firime yumye (1.5μm ± 0.2μm), ikuraho pinholes kandi igakomeza imipaka irwanya ubukana.


Urwembe rudafite umukungugu Gutemagura & Kunyeganyega: Ibikoresho byo kogosha neza bigabanya fayili mubugari bwa kaseti ifunganye (4 mm - 50 mm) hamwe na burr ntoya (≤ 1.5μm), bikabuza gukwirakwira amarira mugihe cyo gufunga byihuta byihuta.

Ultrasonic Weld Igenzura & Kugenzura Kugenzura

Ikizamini cya Ultrasonic Peel Imbaraga: Buri musaruro wibanze wakozwe mugupima ultrasonic wire-weld igeragezwa kugirango hamenyekane ibipimo byimbaraga (> 8 N birwanya ibishishwa bitarinze gushwanyagurika).


Umwanya wa Vacuum Outgassing Yubahiriza (ASTM E595): Matrice ya lacquer yakize igeragezwa munsi yubushyuhe bwumuriro (10⁻⁵ Torr kuri 125 ° C kumasaha 24) kugirango hamenyekane igihombo rusange (TML <1.0%) hamwe n’ibikoresho byakusanyirijwe hamwe (CVCM <0.01%).

Ibibazo

Q1: Kuki kaseti ya aluminium / PET isanzwe igoye kugwa mumigozi yindege?

Igisubizo: kaseti isanzwe ya aluminium / PET ikoresha ibyuma bidatwara ibintu cyangwa ibyuma bya polymer inyuma. Imiyoboro y'amazi yishingikiriza kumuvuduko wumubiri wonyine, ishobora okiside, igabanuka munsi yinyeganyeza yindege, kandi igatera imbaraga zo guhangana nubutaka mugihe runaka.

Q2: Nigute gusudira ultrasonic bifatanyiriza hamwe insinga zumuringa kumashanyarazi ya aluminiyumu?

Igisubizo: Ihembe rya ultrasonic gusudira rikoresha inshuro nyinshi zinyeganyega (20 - 40 kHz) mukibazo. Ibi bihita bimura urwego ruto rukora lacquer hanyuma rugasenya firime ya oxyde, bigakora umurongo ukomeye wa atome hagati yumuringa wumuringa na fayili ya aluminiyumu udashonga ibyuma.

Q3: Ese lacquer ikora irashya cyangwa isohora imyotsi yuburozi mugihe cyo gusudira ultrasonic?

Igisubizo: Oya Ultrasonic gusudira ni inzira ikonje, ikomeye-itanga ubushyuhe buke bwaho. Lacquer yimuwe mumashanyarazi kure yakarere kegereye aho gutwikwa nubushyuhe, yirinda imyotsi yuburozi, gutwika, cyangwa kwangirika kwubushyuhe bwangiza insinga zegeranye.

Q4: Fayili ya aluminiyumu irashobora gusimbuza burundu gukingira umuringa?

Igisubizo: Mumurongo mwinshi-imbaraga nke za sensor insinga, yego. Nyamara, kumirongo ifite ingufu nyinshi zisaba imbaraga zo gukanika gukanika cyangwa gukomera kwinshi (<1 MHz), abajenjeri bakunze gukoresha ingabo ya Hybrid: icyuma cyimbere cyimbere ya 100% ya EMI ikwirakwizwa cyane hamwe nigitereko cyoroshye cyo gukanika imbaraga.

Q5: Ni ubuhe bushyuhe bwa aluminiyumu bukenewe ku nsinga zo mu kirere zoroshye?

Igisubizo: Birakenewe byuzuye fayili (O temper) irakenewe. Ubushyuhe bwa $ O $ butanga uburebure burebure (> 6% - 10%), butuma umugozi wunama inshuro nyinshi hafi yindege zikomeye radiyo itaguye cyangwa ngo itanyagure icyuma gikingira.

Umwanzuro

Ultrasonic-weldable lacquered aluminium foil iruta imiringa gakondo y'umuringa hamwe na kaseti isanzwe yometse kuri kasitori yo mu kirere ikingira ibyuma, itanga amafaranga menshi yo kuzigama, kurinda EMI itagira ikizinga, no kurangiza vuba, kwizerwa.

Kugirango uhindure ibikoresho byatoranijwe kubikoresho byo mu kirere:

Kugaragaza Alloy & Temper (8011-O cyangwa 1235-O): Saba fayili yoroheje ya aluminiyumu yuzuye (12μm- 25μm) kugirango urebe neza ko irwanya kandi irira mugihe cyo gupfunyika byihuta.

Manda ya Outgassing Yubahiriza (ASTM E595): Kubikoresho bya EWIS bigana umwanya munini cyangwa murwego rwo hejuru, shyira mu bikorwa icyemezo gikomeye cya ASTM E595 (TML <1.0%, CVCM <0.01%) kugirango wirinde imiti ihindagurika imbere yinyanja.

Kwemeza ibipimo bya Ultrasonic Weld: Menya neza ko formulaire ya lacquer ikora ishyigikira ibihe byihuta byo gusudira ultrasonic (<amasegonda 0.5) hamwe no kurwanya amashanyarazi make (<2 m Ω ) hamwe nimbaraga zo gukurura hamwe (> 8 N).

Twandikire

Mugisha inama kugirango tubone igisubizo cya Aluminium yihariye

Turagufasha kwirinda imitego yo gutanga ubuziranenge no guha agaciro aluminiyumu ukeneye, ku gihe no kuri bije.

Ibicuruzwa

Gusaba

Ihuza ryihuse

Dukurikire

Twandikire

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