Impamvu Byinshi-Diameter Amabara ya Aluminium Disiki Yemera 3003 Substrate

Disiki nini ya diametre ya aluminiyumu, ubusanzwe isobanurwa nka disiki zifite diametero zirenga 500mm, zikoreshwa cyane mubyapa byo hanze, gushushanya igisenge cyubatswe, kumurika amatara manini no gukora ibikoresho byo mu gikoni. Mu musaruro rusange w’inganda, hejuru ya 82% yibyo bicuruzwa bihitamo 3003 aluminium-manganese ivanze nkibikoresho fatizo aho kuba ubundi buryo busanzwe burimo 1060 aluminium yuzuye na 5052 aluminium-magnesium. Iyi ngingo isesengura uburyo bwo gutoranya ibintu bivuye muburyo butajegajega, guhuza imiterere, gutunganya imihindagurikire y’ikirere hamwe n’igiciro cyuzuye, isobanura ibyiza bidasubirwaho bya 3003 substrate ya disiki nini ya diameter nini ya aluminium.

1

Guhindura Inenge ya 1060 Yuzuye ya Aluminium

Ububabare bwibanze bwa disiki nini ya diameter ya aluminiyumu ni ihinduka ridahinduka nyuma yo gupfuka no gusiga amabara. Disiki nziza ya 1060 ya aluminium, ibikoresho bihenze cyane bikurikirana 1000, bifite imbaraga nke zingana kuva kuri 75 kugeza 90 MPa. Kuri disiki zifite umurambararo uri hejuru ya 600mm, imihangayiko yimbere isigaye iterwa no guterwa kashe bizatera intambara idasubirwaho ndetse no kugabanuka nyuma yubushyuhe bwo hejuru.

Imikorere ya mashini Ibyiza bya Manganese-Yavanze 3003 Aluminium

Ibinyuranyo, 3003 ivanze irimo 1.0% kugeza 1.5% yibintu bya manganese, bigizwe na selile ya Al₆Mn ikwirakwiza imbere muri materique ya aluminium. Utwo duce tubangamira kugenda no kwimura imbaraga zingana na MPa 120-160, hafi 40% hejuru ya 1060 aluminium. Mu bizamini nyabyo byakozwe, 3003-H14 ya disiki ifite ubushyuhe bwa diametre ya 1000mm ikomeza amakosa yo munsi ya 0.8mm nyuma yo gutwikirwa na roller na 220 uring gukira, mugihe disiki 1060 zingana zingana zerekana amakosa yibintu hejuru ya 3mm. Bitandukanye nimbaraga 5052 zivanze, 3003 zitezimbere gukomera zidatakaje guhindagurika, zirinda gucikamo ibice kumpande za disiki mugihe kinini.

Ububabare bwibanze bwa disiki nini ya diameter ya aluminiyumu ni ihinduka ridahinduka nyuma yo gupfuka no gusiga amabara. Disiki nziza ya 1060 ya aluminium, ibikoresho bihenze cyane bikurikirana 1000, bifite imbaraga nke zingana kuva kuri 75 kugeza 90 MPa. Kuri disiki zifite umurambararo uri hejuru ya 600mm, imihangayiko yimbere isigaye iterwa no guterwa kashe bizatera intambara idasubirwaho ndetse no kugabanuka nyuma yubushyuhe bwo hejuru. Ibinyuranyo, 3003 ivanze irimo 1.0% kugeza 1.5% yibintu bya manganese, bigizwe na selile ya Al₆Mn ikwirakwiza imbere muri materique ya aluminium. Utwo duce tubangamira kugenda no kwimura imbaraga zingana na MPa 120-160, hafi 40% hejuru ya 1060 aluminium.

Mu bizamini nyabyo byakozwe, 3003-H14 ya disiki ifite ubushyuhe bwa diametre ya 1000mm ikomeza amakosa yo munsi ya 0.8mm nyuma yo gutwikirwa na roller na 220 uring gukira, mugihe disiki 1060 zingana zingana zerekana amakosa yibintu hejuru ya 3mm. Bitandukanye nimbaraga 5052 zivanze, 3003 zitezimbere gukomera zidatakaje guhindagurika, zirinda gucikamo ibice kumpande za disiki mugihe kinini.

2. Guhuza bihebuje hamwe no gutwikira amabara hamwe na Anodizing Inzira

Ubuso bumwe bwa Morphologiya yo guhuza ibifatika

Disiki y'amabara ya aluminiyumu ishingiye ku buhanga bubiri bwo gusiga amabara: gutwikira mbere ya coil roller (PE / PVDF coating) hamwe no gusiga irangi nyuma yo kubyara, byombi bifite ibisabwa bikomeye kuburinganire bwubutaka. Ubwa mbere, 3003 alloy ifite imiterere ihamye. Ibigize manganese bibuza gukura kwa kabiri kwimbuto mugihe cyo kuzunguruka, bikuraho ibishushanyo mbonera bigaragara hejuru ya 1060 nini ya aluminium. Ubuso bumwe (bugenzurwa kuri 1.0-1.3 mm) butuma habaho gufatira hamwe hejuru ya disiki nini cyane, bikuraho chromatic abera hagati no hagati.

Ikirenga Cyigihe kirekire Cyamabara Yihuta

Icya kabiri, 3003 yerekana amabara yihuta nyuma yo kurangi. Kuri disiki ya PVDF isize hanze, igihe cyo kurwanya umunyu wa 3003 substrate irenga amasaha 500, 18% kurenza 1060. Muri acide sulfurike irangi irangi, firime compide ya oxyde yakozwe kuri 3003 ifunze hejuru ya molekile irangi. Ibizamini byigihe kirekire byo hanze byerekana ko 3003 disiki yamabara ifite itandukaniro ryibara gusa ΔE munsi ya 1.5 nyuma yimyaka 5, yujuje ubuziranenge bwububiko bwo hanze, mugihe disiki 1060 zigenda zigabanuka mumyaka 3. Byongeye kandi, 3003 irimo umwanda wumuringa udafite agaciro, urinda inenge zijimye hejuru yumutuku wamabara yometse hejuru, kunanirwa gukunze kuboneka 6061.

Disiki y'amabara ya aluminiyumu ishingiye ku buhanga bubiri bwo gusiga amabara: gutwikira mbere ya coil roller (PE / PVDF coating) hamwe no gusiga irangi nyuma yo kubyara, byombi bifite ibisabwa bikomeye kuburinganire bwubutaka. Ubwa mbere, 3003 alloy ifite imiterere ihamye. Ibigize manganese bibuza gukura kwa kabiri kwimbuto mugihe cyo kuzunguruka, bikuraho ibishushanyo mbonera bigaragara hejuru ya 1060 nini ya aluminium. Ubuso bumwe (bugenzurwa kuri 1.0-1.3 mm) butuma habaho gufatira hamwe hejuru ya disiki nini cyane, bikuraho chromatic abera hagati no hagati.

Icya kabiri, 3003 yerekana amabara yihuta nyuma yo kurangi. Kuri disiki ya PVDF isize hanze, igihe cyo kurwanya umunyu wa 3003 substrate irenga amasaha 500, 18% kurenza 1060. Muri acide sulfurike irangi irangi, firime compide ya oxyde yakozwe kuri 3003 ifunga hejuru ya molekile irangi. Ibizamini byigihe kirekire byo hanze byerekana ko 3003 disiki yamabara ifite itandukaniro ryibara gusa ΔE munsi ya 1.5 nyuma yimyaka 5, yujuje ubuziranenge bwububiko bwo hanze, mugihe disiki 1060 zigenda zigabanuka mumyaka 3. Byongeye kandi, 3003 irimo umwanda wumuringa udafite agaciro, urinda inenge zijimye hejuru yumutuku wamabara yometse hejuru, kunanirwa gukunze kuboneka 6061.

3. Guhuza Byiza Kurwego-rwuzuye-Nyuma yo gutunganya

Impirimbanyi ziringaniye kubikorwa byubukonje bwakabiri

Disiki nini ya diametre isaba inzira nyinshi zinyongera zirimo gukata, gutema impande, kunama no gushushanya hejuru nyuma yo kurangi. Nkubushyuhe budashobora kuvurwa bushimangirwa, 3003 iringaniza imiterere nubukomezi neza. Mu bushyuhe bwa O, kuramba kugera kuri 20%, bigashyigikira kunama cyane no guhindagurika nta gutwika. Muri kimwe cya kabiri gikomeye H14, igumana uburebure bwa 4% kugirango irwanye ihinduka mugihe cyo gutwara no kuyishyiraho.

Ibikoresho bihamye bizunguruka hamwe nibikorwa byinteko

Ukurikije umusaruro wa coil, 3003 ya aluminiyumu ifite uburinganire bwiza bwibikoresho fatizo bikoreshwa cyane kuri disiki nini. Ultra-ubugari burenze 1250mm z'ubugari bukozwe muri 1060 ya aluminiyumu isanzwe ikunda gutandukana, biganisha ku mubyimba utaringaniye. 3003 manganese ikomeza igabanya umubyimba wibisahani mugihe cyo gukonja, ikagenzura kwihanganira umubyimba muri ± 0.02mm. Uretse ibyo, 3003 ifite ubudodo bwiza bwo guteramo disiki nini cyane, idashobora kugerwaho no kuvunika aluminiyumu ikomeye.

Disiki nini ya diametre isaba inzira nyinshi zinyongera zirimo gukata, gutema impande, kunama no gushushanya hejuru nyuma yo kurangi. Nkubushyuhe budashobora kuvurwa bushimangirwa, 3003 iringaniza imiterere nubukomezi neza. Mu bushyuhe bwa O, kuramba kugera kuri 20%, bigashyigikira kunama cyane no guhindagurika nta gutwika. Muri kimwe cya kabiri gikomeye H14, igumana uburebure bwa 4% kugirango irwanye ihinduka mugihe cyo gutwara no kuyishyiraho.

Ukurikije umusaruro wa coil, 3003 ya aluminiyumu ifite uburinganire bwiza bwibikoresho fatizo bikoreshwa cyane kuri disiki nini. Ultra-ubugari burenze 1250mm z'ubugari bukozwe muri 1060 ya aluminiyumu isanzwe ikunda gutandukana, biganisha ku mubyimba utaringaniye. 3003 manganese ikomeza igabanya umubyimba wibisahani mugihe cyo gukonja, ikagenzura kwihanganira umubyimba muri ± 0.02mm. Uretse ibyo, 3003 ifite ubudodo bwiza bwo guteramo disiki nini cyane, idashobora kugerwaho no kuvunika aluminiyumu ikomeye.

4. Kunonosora ibiciro byuzuye kubikorwa rusange byinganda

Icyuho Cyigiciro Ugereranije na 1060 Aluminium Yera

Nubwo ibiciro 3003 byibanze biri hejuru ya 7% kurenza 1060 ya aluminiyumu yuzuye, igabanya umusaruro muri rusange nigiciro cyo kugurisha ku buryo bugaragara. Kuri disiki nini 1060, abayikora bakeneye ubundi buryo bwo kuringaniza no kugabanya imihangayiko kugirango bagabanye intambara, bongere amafaranga yo gutunganya 12%. Hagati aho, disiki zifite amabara 1060 zahinduwe zifite igipimo cya 9.2% mugusuzuma ibicuruzwa byarangiye, ugereranije na 2,1% gusa kuri 3003.

Igiciro nigikorwa cyo kugaruka kwa 5052 Aluminium Ubundi

Ugereranije na ruswa irwanya ruswa 5052, ibiciro 3003 byibikoresho biri munsi ya 15%. 5052 aluminium-magnesium ivanze ikunda kubyara imvura ya ogiside ya magnesium hejuru, bisaba gutoragura byongeweho mbere yo gutwikira no kuzamura ibiciro byo kwitegura. Kubidukikije rusange byikirere hamwe ninyanja yumunyu muke, 3003 birwanya ruswa yangirika hiyongereyeho ibinyabuzima byujuje ubuziranenge byujuje ibisabwa na serivisi, bigatuma ishoramari rirenze 5052 ridakenewe.

Nubwo ibiciro 3003 byibanze biri hejuru ya 7% kurenza 1060 ya aluminiyumu yuzuye, igabanya umusaruro muri rusange nigiciro cyo kugurisha ku buryo bugaragara. Kuri disiki nini 1060, abayikora bakeneye ubundi buryo bwo kuringaniza no kugabanya imihangayiko kugirango bagabanye intambara, bongere amafaranga yo gutunganya 12%. Hagati aho, disiki zifite amabara 1060 zahinduwe zifite igipimo cya 9.2% mugusuzuma ibicuruzwa byarangiye, ugereranije na 2,1% gusa kuri 3003.

Ugereranije na ruswa irwanya ruswa 5052, ibiciro 3003 byibikoresho biri munsi ya 15%. 5052 aluminium-magnesium ivanze ikunda kubyara imvura ya ogiside ya magnesium hejuru, bisaba gutoragura byongeweho mbere yo gutwikira no kuzamura ibiciro byo kwitegura. Kubidukikije rusange byikirere hamwe ninyanja yumunyu muke, 3003 birwanya ruswa yangirika hiyongereyeho ibinyabuzima byujuje ubuziranenge byujuje ibisabwa na serivisi, bigatuma ishoramari rirenze 5052 ridakenewe.

5. Imipaka n'imbibi zikoreshwa

Ingaruka zo Kunanirwa muri Serivisi zikabije zo mu nyanja

3003 substrate ntabwo ibereye ibidukikije bikabije byo mu nyanja bifite umunyu uri hejuru ya 3.5%. Mu bihe nk'ibi, ioni ya chloride izahanagura imbibi zikungahaye kuri manganese zingana na 3003, bigatuma igifuniko cyaho gihinduka. Muri iki gihe, 5052 substrate iracyahitamo icyambere. Nyamara, ibintu nkibi bikabije bitarenze 5% byamasoko manini ya diameter.

3003 substrate ntabwo ibereye ibidukikije bikabije byo mu nyanja bifite umunyu uri hejuru ya 3.5%. Mu bihe nk'ibi, ioni ya chloride izahanagura imbibi zikungahaye kuri manganese zingana na 3003, bigatuma igifuniko cyaho gihinduka. Muri iki gihe, 5052 substrate iracyahitamo icyambere. Nyamara, ibintu nkibi bikabije bitarenze 5% byamasoko manini ya diameter.

Umwanzuro

Icyamamare cya 3003 substrate ya diameter nini yamabara ya aluminiyumu ituruka kumikorere yuzuye yuzuye. Ikemura ikibazo cyo guhindura ibintu bya aluminiyumu 1060 yuzuye muburyo bwihariye, irinda ibiciro byinshi hamwe n’imikorere idahwitse ya 5052 na 6061, kandi ihuye n’ibara risa n’ibisabwa nyuma y’ibicuruzwa bya aluminiyumu. Kuri disiki zisanzwe zo mu nzu no hanze zishushanya disiki nini ya aluminiyumu, 3003 iracyari ihitamo ryiza cyane rya substrate ihitamo muri sisitemu yinganda za aluminiyumu.