Ese Spatter-Resistant Fluoropolymer Yashizweho amabati ya aluminiyumu Kurinda Imashini zo gusudira za robo?

Mubice byinshi byimodoka umubiri-wera (BIW), gukora ibikoresho biremereye, hamwe ningirabuzimafatizo zububiko za robot, ibyuma 6-axis byerekana robot zifite amperage yo hejuru ya GMAW (MIG / MAG), gusudira amabara ya flux (FCAW), hamwe na kilowatt fibre laser-welding ikora amasaha yose. Mugihe gikomeza ibikorwa bya arc, uburyo bwo gusudira butanga ubushyuhe bukabije, imirasire ya UV, hamwe na spatter yihuta cyane - icyuma gishyuha cyane globules hamwe nigitonyanga cya shitingi gisohoka mubushyuhe buri hagati ya 1200 ° C na 1,600 ° C.

Abubatsi b'utugingo ngengabuzima, abashinzwe ibikoresho, n'abayobozi bashinzwe kubungabunga bahura n’ingorabahizi zo kubungabunga ibikorwa: kubaka slag weld, gutwika, hamwe no kwangiza umutekano w’umuriro hejuru y'urukuta rw'imbere hamwe n'inzu z'umutekano.

Ibirindiro bigomba kuba birimo flash flash ikomeye, guhagarika kuguruka, no kubungabunga umutekano wa perimeteri. Nyamara, ibikoresho bisanzwe byo gufunga bitera kubungabunga no kubungabunga umutekano:

Amabati ya Carbone ya Bare cyangwa Galvanised: Mugihe yubatswe neza, ibyuma byambaye ubusa bifite aho bihurira cyane nigitonyanga cyashongeshejwe. Ubushyuhe bwo hejuru butonyanga bwisununuye kurukuta rwicyuma. Mugihe cyibyumweru byinshi byakozwe, ibyo byegeranya bifatanyiriza hamwe muburyo bukomeye busaba abatekinisiye kubungabunga amasaha menshi yo gutobora intoki, gusya, no gusiba, kwangiza urupapuro no guteza impanuka kubakozi.

Inganda zisanzwe zimaze gukoreshwa: Ifu ya polyester isanzwe cyangwa ifu ya epoxy ifu yaka kandi ikarubone iyo ikubiswe nigitonyanga cyashongeshejwe. Ibitonyanga byo mu bushyuhe bwo hejuru bishonga binyuze muri firime ya polymer organique, bigatera inkongi yumuriro, ibibyimba, hamwe no gutwikwa. Mu mezi make, inkuta zifunze zirashya, zitagaragara, kandi zikunda kubora munsi ya firime.

Ibyuma biremereye cyane Acoustic na Panel: Ibyuma byubatswe byubaka byongera uburemere buke murwego rwumutekano. Ikibaho kiremereye gisaba ibyuma byubatswe hasi, gutinda kwishyiriraho umurima no guhindura robot, no kongera amafaranga yo gutwara ibicuruzwa.

Floropolymer irwanya spatter yometseho urupapuro rwa aluminiyumu (nka 5052-H32 cyangwa 5754-H22) itanga igisubizo kigezweho, cyakozwe muburyo bwo gusudira kwa robo. Muguhuza imbaraga nyinshi, zidashobora gutwikwa na aluminium-magnesium alloy core hamwe na fluoropolymer yakize uruganda, PVDF FEVE hejuru ya 60% ugereranije nicyuma cyubatswe.

Imiterere umvange wa aluminiyumu s yo Kuzuza-Inshingano Zisumbuye

Imashini zikoresha imashini zikoresha imashini zisaba urukuta rwimbere ruhuza ubukana bwimikorere, ubushyuhe bwumuriro, hamwe nuburyo bworoshye:

Umusaruro mwinshi 5052-H32 na 5754-H22 Substrates: Irimo 2,2% kugeza kuri 3,6% ya magnesium, aya mavuta ya aluminiyumu akora cyane atanga umusaruro wemewe hagati ya MPa 160 na 215 MPa. Ibi byemeza ko imbaho ​​nini nini (kugeza kuri mm 1.500 × 3000 mm) zirwanya amavuta, kuvura imashini zipakurura imitwaro, hamwe no guhungabana kwa pneumatike.

Ikwirakwizwa ryubushyuhe bwihuse hejuru yurukuta: Aluminium itanga igipimo cyumuriro uri hagati ya 138 W / m · K na 150 W / m · K - hejuru yikubye inshuro eshatu ibyuma bya karubone. Iyo ibitonyanga byo hejuru byubushyuhe bikubise urupapuro, intoki ya aluminiyumu ikuramo vuba ubushyuhe aho ihurira, byihuta gukomera mbere yuko igipfundikizo gishobora kugera kumipaka yubushyuhe.

Gucisha bugufi Modular Enclosure Yapfuye: Hamwe n'ubucucike bwa 2,68 g / cm³ ugereranije na 7,85 g / cm³, ibyuma bya aluminiyumu byambarwa bigabanya uburemere bwibikoresho byubatswe hejuru ya 60%. Ibi bituma inteko yihuta yihuta, yoroshya kwishyiriraho hejuru ya crane-yubusa, kandi ituma igisenge cyashyizwe hejuru yinzu yo gukuramo ibyuka bigera kumurongo mugari udafite ikigo-gishyigikira sag.

Spatter-Resistant Fluoropolymer & Nano-Ceramic Coating Architecture

Epoxy isanzwe na polyester irangi char hanyuma igashonga iyo uhuye nigishishwa cyashongeshejwe. Uruganda rukomeza roller-ikoreshwa na fluoropolymers ikoresha ubushyuhe bwa barrière nanotehnologiya:

Fluoride ya Polyvinylidene ( PVDF FEVE / PVDF Inkunga ya CF yerekana ingufu zubucuti zirenga 485 kJ / mol, zitanga ubushyuhe bwuzuye bwumuriro mugihe gito cyigihe gito no kurwanya kwangirika gukabije kwa ultraviolet.

Inorganic-Ceramic Thermal Shock Yongeyeho: resin ya fluoropolymer yashizwemo na silika-micron silika, zirconi, na mikorobe ya ceramic. Utwo duce twa ceramic dukora nka microscopique yumuriro uhagaze, ukarema ubuso buto bugabanya ubuso bugaragara hagati yigitonyanga cyashongeshejwe hamwe na polymer binder.

Ubuso Buke Bwubusa Ingufu & Non-Wetting Interface: Ikoti ya fluoropolymer yakize igera ku mbaraga zubutaka munsi ya 18 kugeza 22 mN / m. Ibyuma byamazi hamwe na flux flux slag ntishobora gutose cyangwa gukomera kuri ubu buso butari inkingi; Ahubwo, impagarara zubuso zihatira igitonyanga mumasaro ya sheferi ihita ikonjesha ako kanya ikamanuka kumurongo wo gukusanya.

Kwemeza Tekinike & Imikorere Ifatika

Imashini ya Robo yo gusudira Ubukungu & Byinshi-Byinjiza Byuzuye ROI

Ibibazo

Q1: Ipitingi ya fluoropolymer irashobora rwose kwihanganira icyuma cyashongeshejwe kirenze 1,200 ° C?

Igisubizo: Yego, kuberako ibitonyanga bisudutse bitwara ubushyuhe buke. Mugihe igitonyanga gishongeshejwe iyo kiva muri arc, guhuza micro-ceramic micro-standoffs muri coor ya fluoropolymer hamwe nubushyuhe bwo hejuru bwumuriro mwinshi wa aluminiyumu (140 W / m · K) uhita ukuramo ubushyuhe kure yigitonyanga. Imigaragarire yo guhuza ntishobora kurenza imipaka yubushyuhe bwa fluoropolymer resin, ikabuza igitonyanga gushonga cyangwa gusudira kumwanya.

Q2: Kuki icyuma gishongeshejwe gifata ibyuma byambaye ubusa ariko kigahagarika fluoropolymer isize aluminium?

Igisubizo: Ibyuma bikozwe mu cyuma na shitingi ya shitingi isangiye metallurgical affinity; iyo icyuma gishyushye gishingiye ku cyuma gikora ku cyuma cyambaye ubusa, giciriritse ubwacyo ku rukuta. Fluoropolymer ( PVDF / FEVE ) ifite ingufu nke cyane zubusa (18 kugeza kuri 22 mN / m) kandi ntizifite imiti ya fer yashongeshejwe. Igitonyanga cyamazi ntigishobora guhanagura hejuru kandi kigahatirwa nubuso bwacyo bwite mumasaro ya serefegitura ikonje kandi ikamanuka munsi yuburemere.

Q3: Ese imishwarara ya UV ikabije yo gusudira arcs itesha agaciro fluoropolymer?

Igisubizo: No. Fluoropolymers irimo karuboni-fluorine (CF) imiyoboro ya chimique idashobora kumeneka UV. Igipfundikizo gikomeza guhuza imashini, ibara, hamwe no kumenagura ibintu mumyaka mirongo ikomeza arc igaragara.

Q4: Nigute gukoresha paneli ya aluminiyumu bigabanya igiciro rusange cyingirabuzimafatizo yo gusudira?

Igisubizo: Aluminium ni kimwe cya gatatu cyuburemere bwibyuma. Gukoresha aluminium 5052 bigabanya uburemere bwurukuta ruzengurutse 60%, bigatuma abubaka selile bakoresha moderi yoroheje ya moderi ya aluminiyumu, gukuramo ibyangombwa byo gushyiramo crane yo hejuru, no kugabanya ibisobanuro bya ankor hasi. Byongeye kandi, kuvanaho intoki zisanzwe zogosha bizigama amasaha yakazi yo kubungabunga kumwaka.

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Igisubizo: Yego. Uruganda rushyizweho 5052-H32 na 5754-H22 impapuro zakozwe kugirango zihindagurika. Ihindagurika rya fluoropolymer rirambura neza hamwe na aluminium substrate mugihe cyo gukata CNC, gukubita, no gukanda feri. Gufunga iminwa hamwe na flanges zikomeye birashobora kugororwa kuri radiyo ya 1T kugeza kuri 2T hamwe na zeru irangi rya zeru, guturika, cyangwa gutakaza gufatira hamwe.

Icyemezo cyamasoko & Amahugurwa yo Gushyira mu bikorwa Amahugurwa

Kugirango uruganda rwo gusudira rwa robo rugere ku cyemezo cyemewe cyo kurinda ibicuruzwa , kuramba kwa barrière kuramba, hamwe n’amahugurwa yo kubungabunga ibikoresho bike, guteranya amatsinda, ubwubatsi n’amasoko bigomba gukurikiza iki gishushanyo mbonera:

ikoreshwa 5052-H32

Amabwiriza ya Core Coating Specific & Thermal Mandates: Manda yo kugura ibyangombwa bisaba uruzitiro rwuruganda rushyizweho 70% PVDF ASTM ASTM FEVE GMAW slag.

Amahugurwa yo guhimba & Gufunga Amabwiriza: Shear na CNC-punch ukoresheje ibikoresho bya karbide bikarishye hamwe na punch ya punch yashyizwe kuri 7% kugeza 9% yubugari bwicyuma; shyiramo imbaho ​​muburyo bwa aluminiyumu cyangwa ibyuma byubatswe ukoresheje ibyuma bifata ibyuma bidafite ingese hamwe na EPDM yogeje imashini kugirango wirinde kwangirika; hanyuma ushireho panne zose kubutaka bwamashanyarazi kugirango ukureho umukungugu wa electrostatike.