Urashobora Gushushanya 5-Bar Tread Yashizweho amabati ya aluminiyumu Irinde kunyerera cyane kuri AGV Ramps?

Mu bigo byinshi byuzuzanya byikora, inganda ziteranya amamodoka, hamwe nibikoresho byinshi byo mu bikoresho bya mezzanine, ibikoresho biremereye byitwa Automated Guided Vehicles (AGVs) hamwe na Automous Mobile Robots (AMRs) bitwara imizigo irenga kg 1.000 kugeza kuri 3.000 murwego rwo gutambuka. Kugenda kuri gradients hagati ya 3 ° na 10 °, iyi platifike idafite umushoferi yishingikiriza kumurongo wikiziga kugirango igumane igenzura, iyandikwa rya odometer, nintera ya feri yumutekano.

Nyamara, inzibacyuho ihindagurika yerekana ingaruka zikomeye zikomeye: gutakaza imbaraga zifatika hamwe no kunyerera kwizunguruka.

Icyuma gisanzwe cyoroshye cyangwa igorofa ryoroshye ryananiwe gukora inzira ikomeza:

Gutakaza cyane Ubuvanganzo Bwanduye: Igorofa yinganda ikusanya micro-layer yumukungugu wo mu kirere, umukungugu wa tine reberi, hamwe namazi ya hydraulic fluid cyangwa igihu cyamazi. Kuri plaque yamashanyarazi, polyurethane ikomeye cyangwa reberi ya rubber AGV itwara ibiziga hydroplane cyangwa ikazunguruka, bigatera umwanya wa encoder umwanya desynchronisation kandi bigatera amakosa yo guhagarika byihutirwa bihagarika imirongo yose y'ibikoresho.

Kwambara Byihuse hamwe na Rust Flaking kumasahani ya Diamond: Ibyapa bya karubone gakondo byerekana amarangi bisaba gushushanya umurima. Mugihe cyo gusubiramo umuvuduko ukabije wumuvuduko mwinshi, irangi riva kuri diyama yazamuye, ugaragaza ibyuma byambaye ubusa byihuta cyane ahantu h’ubushuhe cyangwa gukaraba no kumenagura uduce twinshi twangiza hasi hasi.

Umubyibuho ukabije wubatswe kuri Ramps ya Mezzanine: Ibyapa bya diyama biremereye bishyiraho imitwaro ipfuye hejuru yicyuma cya mezzanine, bisaba imbaraga zubaka kandi bikagabanya umutwaro ntarengwa wemewe wo kuzamuka AGVs.

Gushushanya 5-bar ukandagira impapuro za aluminiyumu (nka 5754-H114 cyangwa 5083-H111) zitanga igisubizo cyakozwe. Muguhuza akazi gakomeye, kudashushanya aluminiyumu ya aluminiyumu hamwe na metero 5 ya mashini ya lug geometrie yazamuye hamwe nu ruganda rushyirwa mu bikorwa, minerval-yongerewe imbaraga-ya-barrière barrière, iyi paje ikozwe neza irinda kunyerera cyane ya AGV, itanga uburyo bwo gukanika amarangi hasi, kandi igabanya uburemere bwimyubakire yububiko hejuru ya 60% ugereranije nicyuma.

Imiterere umvange wa aluminiyumu s yo Kuzamura Imizigo myinshi ya AGV

Inganda zinganda zinganda zisubirwamo imitwaro isubirwamo bisaba ibinyomoro birwanya umunaniro mwinshi, birwanya guhonyora, hamwe na misa ntoya:

Umusaruro mwinshi 5754-H114 na 5083-H111 Substrates yuburyo: Gukoresha magnesium-ikomeye ya aluminiyumu itanga imbaraga zitanga umusaruro hagati ya MPa 160 na MPa 240. Uku gukomera kwimiterere irinda imizigo 5 yazamuye kutagororoka cyangwa guhonyora munsi yumuvuduko ukabije wa polyurethane yimodoka itwara kN 15 zipakurura ibiziga byaho.

Gucisha Ramp Ibiro biremereye kuri Mezzanine: Hamwe n'ubucucike bwa 2,68 g / cm³ ugereranije nicyuma cya 7,85 g / cm³, isahani ya aluminiyumu igabanya uburemere buke bwa 65%. Uku kugabanuka kwinshi kugabanya kugabanuka kumurongo hejuru yimigozi idashyigikiwe, bikuraho umuvuduko ukabije mugihe cyimodoka yihuta.

Gukomeza bitanu-Bar Mechanical Chevron Geometrie: Imiterere ya 5-bar isimburana imbavu eshanu zizamuye imbavu zingana kuri 90 ° kumpande zegeranye. Iyi miterere ihanamye itanga uburyo bwikurikiranya bwimikorere irwanya kunyerera utitaye kumpande ya AGV yegereyegere cyangwa kuyobora.

Polymeric-Friction Yinshi-Mineral-Yashizwemo Kwubaka

Icyuma gikandagira icyuma gisunika neza munsi yimodoka iremereye. Uruganda-rushyizwe hejuru-rukwega rukoresha ibikoresho bya tribologiya:

Minorganic Mineral na Ceramic Micro-Grit Dispersion: Igikoresho kinini cyane cya termoset cyashyizwemo oxyde ya microscopique aluminium ($ Al_2O_3 $) cyangwa uduce duto twa karubide ya silicon. Iyo ikize, ibyo bice bikora umusenyi umeze nka micro-roughness iruma mumapine ya elastomeric, igakomeza gukurura no mumavuta ya peteroli cyangwa kondegene.

Titanium-Zirconium Covalent Chemical Pretreatment: Mbere yo gutwikira, urupapuro rwometseho rukomeza kwangirika kwa alkaline hamwe no gukaraba nano-ceramic Zr-Ti. Iyi mikorere ya covalent chimique ituma igifuniko kiva kure yimisozi ityaye hamwe nigitugu gihanamye cyimigozi 5 yimigozi munsi yimodoka nini cyane.

Ingaruka-Absorbing Elastomeric Polyurethane Matrix: Imisemburo ihujwe na polymer resin igumana imiterere ihindagurika, ikurura imitwaro yo mu bwoko bwa shitingi hamwe no gutandukana kwa mashini biva mu byuma bikoresha ibyuma bidafite ibyuma bitavunitse cyangwa ngo bisibe.

Kwemeza Tekinike & Imikorere Ifatika

Fleet Logistics Economics & High-Traction Ramp ROI

Ibibazo

Ikibazo1: Ese aluminiyumu yashizwemo 5-ishobora gutwara uburemere bwa toni 3 AGV itabanje kumenagura?

Igisubizo: Yego. 5754-H114 na 5083-H111 ibinyobwa bitanga imbaraga nyinshi (kugeza MPa 240). Iyo ushyigikiwe neza nu mugozi utambitse neza (mubisanzwe mm 300 kugeza kuri 400 mm centre), isahani ya mm 4,5 cyangwa 6.0 mm ya aluminiyumu ikandagira byoroshye byoroshye imizigo yimodoka irenze 15 kN idafite amashanyarazi ya pulasitike cyangwa igorofa.

Q2: Ni ukubera iki uburyo bwo gukandagira 5-bar butanga gukwega neza kuruta diyama 1?

Igisubizo: Ibice 5-byerekana amatsinda atanu aringaniye yazamuye imbavu hamwe, hamwe na cluster yegeranye yerekeza kuri perpendicular kuri 90 °. Ibi bitanga impande zose zerekana imashini zifata amapine mugihe cyo kuyobora, kwinjirira impande zose, no gutembera neza, mugihe ishusho imwe ya diyama itanga imbaraga nke kuruhande rwa diagonal kunyerera.

Q3: Ese ibishishwa byabanje gushyirwaho bishira hejuru ya bar-5 yazamuye mugihe runaka?

.Igisubizo ​​​ ​Mugihe kuzunguruka igihe kirekire cyane amaherezo bizatwika hejuru yimigozi, uburebure bwubukanishi bwibiti bya aluminiyumu bukomeje gutanga imikoranire yumubiri, mugihe igifuniko cyo mubibaya gikomeza kuba cyiza kugirango birinde ruswa.

Q4: Nigute guhinduranya ibyuma ukajya kuri plaque ya aluminium bigabanya amafaranga yo kubaka ububiko?

Igisubizo: Aluminium ni kimwe cya gatatu cyuburemere bwibyuma. Gusimbuza ibyuma biremereye hamwe na aluminiyumu bigabanya umutwaro uhagaze kumiterere ya mezzanine yazamutseho kilo amagana kuri metero kare. Ibi bituma abahanga mu by'ubwubatsi bagaragaza urumuri rworoshye, ruhendutse rwo kubaka ibyuma byubaka ibyuma, kugabanya ibiciro byubwubatsi muri rusange.

Q5: Isahani ya aluminiyumu ifite umutekano kugirango ikoreshwe mubiribwa bitose cyangwa amavuta?

Igisubizo: Yego. Amabuye y'agaciro ya minerval ahujwe numuyoboro wa chevron yazamuye utanga amazi ahoraho, bikarinda firime ya firime munsi yipine. Byongeye kandi, aluminium yo mu nyanja 5754 ntishobora kubora cyangwa guhindagurika iyo ihuye n’imyenda yoza buri munsi, ikomeza kugira isuku yangiza ibiryo.

Umwanzuro

Kugirango ibikorwa bya AGV biremereye cyane bigere ku cyemezo cyo kurwanya kunyerera, umutekano ntarengwa, hamwe no guhimba amahugurwa make yo kubungabunga, amatsinda y’ubwubatsi n’amasoko agomba gukurikiza iki gishushanyo mbonera:

ikoreshwa ​

Tread Geometry & Coating Performance Mandates: Manda yo kugura ibyangombwa bisaba uburebure bwa 5-bar yazamuye uburebure bwa mm 1,2 mm ± 0.2 mm, guhora yitirirwa titanium-zirconium, hamwe n’inganda zashyizwe mu nganda zemewe na DIN 51130 R12 cyangwa ASTM C1028 (COF ≥ 0,65).

Amahugurwa yo guhimba & Kwizirika Amabwiriza: Gukata no gukubita hamwe nibikoresho bya karbide bikarishye, bikomeza gukuraho icyuma kuri 6% kugeza 8% byubugari bwurupapuro; shyira kuri sub-framing ukoresheje comptersunk 316 ibyuma bidafite ibyuma byashyizwemo EPDM / nylon yogeje imashini kugirango wirinde kwangirika.