Nigute Ultra-Flat Ibara ritwikiriye urupapuro rutezimbere itandukaniro ryimashini itandukanye mugusuzuma ibice bya robo?

Mu bicuruzwa byinjira cyane byikora, selile igenzura ubuziranenge yishingikiriza kuri robot 6-axis, robot-gutora-na-robot, hamwe na sitasiyo ya gantry ifite ibyuma bihanitse cyane bya tereviziyo, ibyuma byerekana umurongo, hamwe n'amatara menshi. Haba kugenzura imashini zikoresha kashe zidafite kashe, kugenzura ibice byifashishwa bya semiconductor, cyangwa kugenzura ibyashizweho nubuvuzi bwateguwe neza, algorithms iyerekwa ryikora igomba gutandukanya igice cya silhouettes no kumenya ibintu bidasanzwe mubishobora kwihanganira sub-pigiseli kugeza kuri microni 5.

Nyamara, imashini yerekanisha imashini hamwe nabashinzwe ibyuma byikora byikora bahura nibibazo bya optique na mashini bikomeza: kutamurika kwinyuma kutaringaniye, kumurika ahantu hashyushye, no gutesha agaciro impande zombi.

Iyo robot ifata umwanya wibikorwa hejuru yimeza isanzwe, tray, cyangwa inyuma ya convoyeur, ibikoresho gakondo byerekana amakosa akomeye yerekana amashusho:

Bare Mill-Finish cyangwa Anodized Aluminium: Urupapuro rusoza rugaragaza imirongo izunguruka, imiterere yintete yerekanwe, hamwe nubuso butagaragara. Munsi yumucyo mwinshi wa strobe, utwo dusimba twa microscopique dutera icyerekezo cyihariye gishyushye cyaka cyane mumurongo, guhuma porogaramu yo kureba no gutanga ibimenyetso byo kwanga ibinyoma.

Nintoki Nyuma yo gusasa cyangwa ifu yometseho ibyuma: Gusiga irangi-bishushanya bitanga ubuso 'igishishwa cya orange, ' amasaro yuruhande, hamwe nuburinganire bwuburinganire buri hagati ya ± 15 µm na ± 30 µm. Munsi yumucyo wumurima hamwe numwijima-wo kugenzura, ubu buso bwumuraba butanga igicucu cyoroshye cya gradients hejuru ya kamera ya Field-of-View (FoV), itandukanya imbibi zimbibi.

Inganda za plastiki zinyuma (POM, Delrin, Acrylic): Amabati ya polymer afite coefficient zo kwagura ubushyuhe bwinshi hamwe nintambara munsi yubushyuhe bwibidukikije. Byongeye kandi, plastiki zitanga amashanyarazi ya triboelectric static ikurura fibre yo mu kirere hamwe nuduce twinshi twumukungugu, iyo algorithm iyerekwa itamenya neza ko ari pinhole cyangwa ibice byanduye ku bice byagenzuwe.

Ultra-flat ibara ryometse kuri aluminiyumu (nka 5052-H32 cyangwa 5754-H22) itanga igisubizo cyakozwe. Muguhuza uburyo burambye bwo kurambura-kugoreka-gutanga umubyigano muri 1 I-ubumwe (uburebure bwumuraba <0.2 mm) - hamwe n’uruganda rwashyizwe mu bikorwa, micro-yanditswemo ikwirakwizwa rya matte matte, ibi bikoresho byihariye bitanga imiterere ihuriweho neza, ikuraho ibishushanyo mbonera, kandi ikagabanya ibipimo byerekana amashusho yibinyoma-gutabaza hejuru ya 90%.

Imiterere umvange wa aluminiyumu s yo hejuru-Icyerekezo Cyerekanwe Icyapa

Igenzura ryikora ryimashini ryibanze risaba ibikoresho bihuza imbaraga zingana, guhagarara neza, hamwe no guhindagurika:

Umusaruro mwinshi 5052-H32 na 5754-H22 Substrates: Yakozwe na 2,2% kugeza kuri 3,6% magnesium, aya mavuta ya aluminiyumu akora cyane atanga umusaruro hagati ya 160 MPa na 215 MPa. Uku gukomera gukingira kubuza ibyapa no kugenzura ibyari byo kugenzura kugabanuka cyangwa guhindagurika mugihe imashini za robo zifata cyangwa zikerekana ibice biremereye byuma.

Ubushyuhe bwa Thermal Dimensional Stabilite na Zero Warping: Aluminium ifite ubushyuhe bwinshi (138 W / m · K kugeza 150 W / m · K) ikwirakwiza vuba ubushyuhe buterwa nubushyuhe bukabije bwa LED strobe. Iyi miyoboro yubushyuhe ikuraho amashanyarazi yumuriro kandi ikabuza kwunama-indege, kugumya intera ya kamera hagati yimikorere myinshi.

Ibisigisigi-Stress-Yubusa-Urwego-Urwego: Igiceri gikuru kinyura mumirongo myinshi yimitambiko iringaniza umurongo munsi yumurongo uremereye. Kurandura ibizunguruka bisigaye byemeza ko iyo amasahani akozwe na CNC, mu mufuka, cyangwa gukata lazeri hamwe no gucana amatara, urupapuro rugumaho neza rutarinze amavuta cyangwa guterura inguni.

Micro-Textured Ultra-Matte Coating Architecture

Irangi risanzwe ryuruganda risiga ibara rya orange-peel, mugihe ibyuma byambaye ubusa bikabije. Ipfunyika ikomeza ikoresha tekinoroji ya nanotehnologiya:

Ikwirakwizwa rya Organic-Ceramic Matting Dispersion: Matrike ya thermoset polyester cyangwa polyurethane resin matrix yuzuye cyane hamwe na silic-micron silika hamwe na alumina matting. Iyo ikize, utwo duce turema hejuru yubutaka bwa mikorobe itatanye ikwirakwiza imiraba yumucyo hejuru yisi ya 180 °, ikagira 60 ° gloss idasanzwe munsi ya 5 kugeza 10 GU.

Imiti ihindagurika ya optique Absorption: Ibara ryamabara akoresha ibara ryinshi ryimyororokere-nka feri ya karubone yumukara, titanium dioxyde, cyangwa cobalt aluminate - kugirango itangwe neza. Ibi bituma abajenjeri b'icyerekezo bahuza icyapa cyo gutondekanya icyerekezo cyo kugorora ku burebure bwihariye bwo kugenzura (urugero, 470 nm ubururu, 630 nm umutuku, cyangwa 850 nm hafi-ya-infragre).

Anti-Static & Covalent Interfacial Bonding: Bikoreshejwe hejuru ya titanium-zirconium ihinduranya, igifuniko cyerekana covalent metallosiloxane (Si-O-Al) hamwe na aluminiyumu. Ipitingi irimo inyongeramusaruro zirwanya anti-static zituma habaho kwishyurwa kwinshi, kwemeza ko inyuma idashobora gukurura umukungugu wo mu kirere mu murima wa optique.

Kwemeza Tekinike & Imikorere Ifatika

Kugenzura Ubugenzuzi Bwuzuye Ubukungu & Kugenzura Ubuziranenge ROI

Ibibazo

Q1: Kuki aluminium yambaye ubusa cyangwa anodize idakwiriye nkimiterere yimashini?

Igisubizo: Ububiko bwa aluminiyumu na anodize bigumana imiterere ya microscopique izunguruka kandi igaragara cyane. Iyo ihuye nigenzura ryiza, iyi sura yerekana urumuri rwinshi rwerekanwe mumashusho ya kamera, bigatuma habaho uburabyo bwiza kandi bushyushye buhumura ibyuma bya sensor ya CMOS kandi bigatera algorithm yo kureba. 

Q2: Niki gituma ultra-flat itwikiriye aluminiyumu isumba sub-pigiseli yo gutahura?

Igisubizo: Urupapuro ruhuza imashini ikabije (<0.2 mm / m) hamwe na micro-matte yo mu ruganda ikoreshwa (<10 GU). Ibi birema Lambertian imwe ikwirakwiza inyuma ikwirakwiza urumuri muburyo bwose. Inzibacyuho yerekana ibara ryuruhande rwibice bigizwe nimirongo ihanamye, ihanamye yimibare yimibare, ituma impande-zerekana algorithms zerekana imipaka muri ± 0.01-pigiseli neza.

Q3: Gukata laser cyangwa CNC yo gutunganya chip yabanje gutwikirwa matte birangira?

Igisubizo: Oya, yatanzweho urupapuro rwometseho uruganda hamwe na covalent nano-ceramic yo guhindura ibintu birasobanutse. Iyo ukase kuri lazeri ifite ingufu nyinshi hamwe na azote ifasha umuvuduko mwinshi, igipfundikizo cyogosha neza kuruhande rwaciwe hamwe na zeru zeru, zishishwa, cyangwa ibara ryubushyuhe.

Q4: Nigute urupapuro rwa ultra-flat aluminium irinda icyerekezo-indege igenda muri sisitemu yo kureba cyane?

Igisubizo: Lens-nini cyane ya terefegitura ifite uburebure bwimbitse bwumurima (akenshi <0.5 mm). Niba isahani yo gutondekanya igabanutse cyangwa ibice, ibice byashyizwe ahantu hatandukanye hejuru yisahani bigenda bitagaragara. Ultra-flat 5052 aluminium ikomeza uburinganire bwemewe muri 1 I-unit, kwemeza ko ingingo zose zigenzura zigumaho.

Q5: Ipitingi ya matte irashobora kwihanganira guhanagura isuku ya buri munsi hamwe na alcool ya isopropyl (IPA)?

Igisubizo: Yego. Uruganda rushyirwa mu ruganda rufite ubushyuhe bwo hejuru bwa catenary ove ihuza, itanga umuyoboro wa inert polymer. Irwanya guhora uhura ninzoga ya isopropyl 70/30, ibikoresho byoroheje, hamwe na firime ya CNC ya aerosolize itabanje koroshya, kwanduza, cyangwa gutakaza imiterere ya matte.

Umwanzuro

Kugirango ibinyabiziga bigenzurwa byimashini bigere ku ntego nziza yo kugereranya imashini , kugereranya ibipimo bya sub-pigiseli, hamwe no guhimba amahugurwa ya zeru-inenge, amatsinda y’ubwubatsi n’amasoko agomba gukurikiza iki gishushanyo mbonera:

ikoreshwa 5052-H32

Amabwiriza ya Optical Coating & Contrast Mandates: Manda yo kugura ibyangombwa bisaba ko uhoraho utwikiriwe na ultra-matte urangiza ufite gloss 60 ° idasanzwe ≤ 10 GU (byaba byiza ≤ 5 GU), icyemezo cyemewe ≤1 I-unit, ASTM D3359 5B gufatira hamwe, no 10

Amahugurwa yo guhimba & Kumurika Amabwiriza Amabwiriza: Isahani yo gukata ibyapa ukoresheje azote yumuvuduko ukabije wa azote ifasha gukumira inkombe; gutandukanya kwishyiriraho imashini ukoresheje nylon ibitugu; isura isukuye gusa hamwe no guhanagura ubusa na alcool ya isopropyl; Amatara yo kugenzura impeta cyangwa amatara yijimye hagati ya 45 ° na 75 ° kugirango yorohereze urumuri rwa Lambertian.