Ese Roller-Yashizwe hejuru-Imbaraga imirongo ya aluminiyumu

Mu bigo bigezweho byuzuzanya, ibigo bitondekanya ubutumwa, hamwe n’ibikoresho mpuzamahanga bitwara imizigo yo mu kirere, imashini zipakurura za parcelle zikoresha cyane cyane umuvuduko wihuta wambukiranya umukanda hamwe na til-tray-ikora 24/7 ku muvuduko uri hagati ya 2,5 m / s na 4.0 m / s. Gutunganya ibihumbi icumi bya parcelle, imifuka, hamwe na totes buri saha, ibihumbi byumuhanda uhuza ibinyabiziga bikora gari ya moshi zihoraho zifunze-zifunga za kinematike zifite kilometero zumuhanda.

Nyamara, abashinzwe ubwubatsi bwa intralogistics hamwe nabashinzwe kubungabunga ibidukikije bahura nimbogamizi zikomeye, zisubirwamo zatewe no gutoranya ibikoresho bisanzwe:

Gariyamoshi ikabije Kurenza Ibiro: Ikariso ya karuboni yashyizweho kashe yongerera uburemere buke murwego rwo gutondekanya. Buri toni ya metero irenze iyimuka yongera moteri yumurongo wa LIM (LIM) ikoreshwa ryamashanyarazi, yihutisha kwambara-ipine ya urethane ipine, kandi ikanashimangira imihangayiko yumurongo unyuze kumurongo uyobora umurongo no kumashini.

Kumenyekanisha Parcelle Ikomeye hamwe no Gukata Ubuso: Inzira ya aluminiyumu yuzuye cyangwa urusyo rutanga ibara ryijimye ryijimye rya aluminiyumu ya okiside yangiza amakarito yikarito hamwe nibikoresho bipfunyitse. Ku rundi ruhande, nyuma yo gusukwa ifu yometseho cyangwa isize irangi ibyuma byerekana ibyuma bikomeza parcelle, kumena amarangi yerekana amarangi yangiza scaneri ya optique ya barcode, akamanuka mumirongo yubuyobozi, kandi bigatera kunanirwa kwa sensor imburagihe.

Umunaniro wa plastike wububiko hamwe no gusohora amashanyarazi (ESD): Ibikoresho bya plastike byubatswe byatewe inshinge zikorana na ba shebuja byihuse bitewe numunaniro ukabije. Byongeye kandi, plastiki idatwara ibintu byegeranya hejuru yubushyuhe bwo hejuru, bikurura umukungugu wimpapuro zo mu kirere kandi bikerekana ingaruka ziterwa na electrostatike kuri electronique yoroheje.

Urupapuro rwometseho imbaraga za aluminiyumu (nka 5052-H34 cyangwa 5754-H22) itanga urubuga rwubatswe kubisekuruza bizakurikiraho byikora. Muguhuza amavuta akomeye ya aluminium-magnesium irwanya umunaniro ukomeje, usukuye ushyizwe mu isuku ya polimoset polymer cyangwa polyurethane-polyamide ya bariyeri, ibi bikoresho byabanje kurangizwa bigabanya uburemere bwa tray tare hejuru ya 60% ugereranije nibyuma, bikuraho ibimenyetso bya parcelle, birinda gucamo amarangi, no gutondekanya gutondeka neza.

Imiterere umvange wa aluminiyumu s ya Byihuta Byihuta Byihuta

Gukomeza kwihuta cyane kwihuta kumurongo usaba ibikoresho bisaba guhuza umunaniro mwinshi wumunaniro, kurwanya amenyo, hamwe na kinetic ntoya:

Umusaruro mwinshi 5052-H34 na 5754-H22 Substrates Structures: Gukoresha amavuta ya aluminium-magnesium yumuti utanga imbaraga zitanga umusaruro wemewe hagati ya MPa 180 na MPa 220, bikarinda uburiri bwa tray tray hamwe niminwa yimpande zunamye cyangwa zipfunyitse burundu mugihe iposita iremereye ya kg 30 ivuye mumashanyarazi.

Slashing Moving Train Kinetic Inertia: Hamwe n'ubucucike bwa g 2,8 g / cm³ gusa ugereranije na 7,85 g / cm³ y'icyuma, umurongo wa aluminiyumu ukuraho ibiro amagana yo kwisubiraho bipfuye mu buryo busanzwe bwo gutondekanya imirongo 500, bikagabanya mu buryo butaziguye moteri yo gutangira moteri no kwihuta kuri feri yumutekano.

Kwihangana kwinshi-Umunaniro Kwihangana Bitewe na Dynamic Tilting: Tilt-tray sorters yibintu bitwara abagera ku bihumbi magana byihuta byerekezo byihuta byerekanwa buri kwezi. Imiterere iringaniye yimikorere ya 5000-yumurimo wa aluminiyumu ikwirakwiza imbaraga zaho, bikarinda umunaniro guturika hafi yimyobo yimodoka hamwe nuduce twa pivot.

Kurwanya-static & Buke-Ubuvanganzo Roller-Coating Architecture

Ibisanzwe nyuma yo gushushanya amarangi ashushanya na flake munsi ya pack abrasion, mugihe aluminiyumu yambaye ubusa yimura umukara. Uruganda rushyirwa mubikorwa rukoresha uburinganire bwimbere:

Ikimenyetso cya Thermoset Polymer Matrix: Ikariso yometse kuri polyester, polyurethane, cyangwa fluoropolymer topcoats ikora inzitizi yubutaka ihuza imiti ituma aluminiyumu yambaye ubusa ihura na parikeli, ikuraho burundu icyuma cya oxyde yumukara ku ibahasha, agasanduku k'amakarito, hamwe na polybagasi yera.

Imikorere ya Electrostatic Dissipative (ESD) Imiterere: Ipitingi yihariye ikubiyemo inyongeramusaruro ya nano-karubone cyangwa ibyuma bya okiside ya okiside, guhuza ubuso bwo guhangana nuburinganire bwiza (10⁶ kugeza 10⁹ Ω / sq). Ibi bitwara amashanyarazi ya triboelectric bitagira ingaruka kubutaka bwa chassis, bikarinda gufatana neza na firime yo gupakira no kurinda ibyuma bya optique.

Micro-Ceramic Gukomera hamwe no Kunyerera Kunyerera: Byinjijwemo nuduce duto duto twa ceramic sub-micron ceramic hamwe na PTFE / micro-ibishashara byanyerera, igipfundikizo cyakize kigera ku gipimo cyo gukomera ≥ 2H mugihe gitanga umuvuduko ukabije wogusunika, bigatuma parike isohoka neza mugihe cyizengurutswe nta gutembera hejuru.

Kwemeza Tekinike & Imikorere Ifatika

Byinshi-Byinjiza Intralogistics Ubukungu & Sorter Fleet ROI

Ibibazo

Q1: Ni ukubera iki inzira zishushanyijeho irangi zitera ibibazo muri e-ubucuruzi bwikora butandukanye?

Igisubizo: Irangi ryasizwe irangi cyangwa ifu yometseho ifarashi ikoresha irangi rikomeye rimenagura kandi rigacika munsi yingaruka za parcelle zisubiramo hamwe no kunyeganyega. Irangi risize irangi rigwa kuri sensor ya optique, scaneri ya barcode, hamwe na gari ya moshi ziyobora, bitera impuruza zo gukurikirana ibinyoma, gutandukana nabi, no guhagarika umurongo kenshi kugirango usukure intoki.

Ikibazo cya 2: Nigute aluminiyumu yometseho roller igabanya ibiciro byamashanyarazi kumurongo wambukiranya umukanda?

Igisubizo: Aluminium ifite hafi kimwe cya gatatu cy'ubucucike bw'ibyuma (2,68 g / cm³ na 7,85 g / cm³). Kugabanya uburemere bwa tray tare ku kigero cya 60% bivanaho ibiro ibihumbi byibiro bipfuye kumurongo uhoraho ufunze, bikagabanya cyane ingufu z'amashanyarazi zisabwa na moteri ya induction umurongo (LIMs) cyangwa moteri ya moteri kugirango ikomeze umuvuduko wa m / s kugeza kuri 4.0 m / s.

Q3: Ese gutwikira birinda ibimenyetso bya aluminiyumu yumukara kuri karito yikarito na polybag?

Igisubizo: Yego. Bare aluminiyumu ihinduranya umwijima, ifu yuzuye igahinduka byoroshye mubipaki munsi yo kunyerera. Uruganda rushyizwemo uruzitiro rukubiyemo intungamubiri ya aluminiyumu munsi ya firime ikomeye, yakize ya polymer, itandukanya burundu icyuma kandi igahuza isuku, idafite ikimenyetso na parcelle.

Q4: Nigute aluminiyumu yometse kuri roller ikora amashanyarazi (ESD)?

Igisubizo: Impuzu zidasanzwe za roller zakozwe muri intralogistique zirimo micro-inyongeramusaruro ihindagurika ikomeza kwihanganira ubuso buri hagati ya 10⁶ na 10⁹ Ω / sq . Ibi bituma ibicuruzwa bihagarara biterwa no kunyerera polybags hamwe na plastike ya plastike kumeneka neza mumashanyarazi ya gari ya moshi, bikarinda impanuka ziterwa na electrostatike no kwivanga kwa sensor.

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Igisubizo: Oya, byatanzwe byemejwe mbere-bipfundikijwe hamwe na sisitemu ya resin yoroheje. Umuyoboro muremure wa polymer utwikiriye uhindagurika hamwe na 5052 cyangwa 5754 ya aluminiyumu ya aluminiyumu mugihe cyo gupfa kashe no guhindurwa, bigatuma 0T kugeza 1T 180 ° yunama hamwe nu mfuruka yimbitse itagira irangi cyangwa irangi.

Umwanzuro

Kugirango tumenye neza ibyuma byoroheje bigerwaho byemewe imikorere yihuta ya kinematike, gutunganya parcelle zeru, hamwe no guhimba amahugurwa make yo guhimba , amatsinda yubwubatsi namasoko agomba gukurikiza iyi nzira yerekana:

ikoreshwa ​

Imikorere ya Coating Performance & ESD Dissipation Manda: Manda yo kugura ibisobanuro bisaba guhora yometse kuri polyester cyangwa polyurethane ikomeza kurangizwa nubushyuhe bwa firime yumye hagati ya 25 µm na 35 µm, ASTM

Gutezimbere Igikoresho & Guteranya Kuringaniza: Shyiramo kashe igenda itera hamwe nogukora ibikoresho hamwe nindorerwamo isize karbide ipfa kandi ibipfunsi byashyizwe kuri 7% kugeza 9% byubugari bwicyuma; koresha umuyaga mwinshi uturika chip ukuraho hamwe na polyurethane yoroshye yo kugaburira ibiryo kugirango wirinde ibikoresho bitwikiriye.