Nigute Scratch-Resistant Hard Lacquer Yagura Ubuzima bukora bwabahindura ibikoresho bya robo?

Mu modoka yihuta cyane yo gusudira, gusunika mu kirere, kugendesha imashini za CNC, no mu bwiherero bwa elegitoroniki, ibikoresho by’imashini zikoresha imashini zikoresha imashini (ATCs) bigize ihuriro rikomeye ry’imashini hagati ya 6-axis yerekana amaboko hamwe nimbaraga za End-of-Arm Tooling (EOAT). Ukoresheje ibihumbi n'ibihumbi byifashishwa mu guhanahana ibikoresho buri cyumweru, abahindura ibikoresho bagomba guhagarika no gufunga imbunda ziremereye, imashini zifata pneumatike, gukata imitwe ya laser, hamwe na kamera zo kugenzura mumasegonda abiri hamwe na sub-milimetero zisubiramo.

Nubwo bimeze bityo ariko, kwihuta kwihuta kurema ibidukikije byangiza ibihano byerekeranye no guhuza ibishushanyo mbonera hamwe nigikoresho cyibikoresho: guterana amagambo, gushushanya nabi, hamwe nicyuma cyangiza.

Mugihe cyihuta cyihuta, micro-misalignement ihatira pin ya lokatori, mumaso ya pneumatike, hamwe no guhuza ibiyobora bitwikiriye ibyuma biremereye byuma byerekanwa. Guhitamo ibikoresho gakondo byerekana inzitizi zikomeye z'umusaruro:

Ibikoresho byuma cyangwa nikel isize ibyuma bihindura ibyuma biremereye cyane. Ongeramo kilo yuburemere butaziguye kumaboko ya robo bihana cyane imbaraga zikoreshwa mukwikoreza imitwaro, byongera ubushyuhe bwa moteri ya servo, kandi bigabanya umuvuduko mugihe cyo gutoranya vuba.

Isahani ya aluminiyumu yuzuye cyangwa urusyo ibura ubukana bwubuso. Mugihe cyo gusubiramo inshuro nyinshi, aluminiyumu yambaye ubusa n'amarira ako kanya, hasigara gouges hamwe na feri ya transferi ya aluminiyumu itandukanya neza ibyuma byerekana amashanyarazi kandi bigahita O-impeta ya pneumatike.

Icyiciro gisanzwe gikomeye-anodizing kiravunitse kandi ni micro-porous. Mugihe cyoguhagarikwa kwa docking hamwe ningaruka zikomeye, ibyuma bikomye cyane byometse kumutwe utyaye cyane, kumenagura microscopique abrasive ceramic grit muburyo bwo gufunga umupira imbere hamwe na silinderi ya pneumatike.

Aluminiyumu idashobora kwangirika cyane - ihuza imbaraga nyinshi, zinangiye akazi zubatswe na aluminiyumu ya aluminiyumu (nka 5052-H32 , 5754-H22, cyangwa 6061-T6) hamwe n’inganda zikoreshwa mu nganda, zikoreshwa na ceramic zatewe na nanocomposite zikomeye - zitanga igisubizo cyubushakashatsi bwakozwe neza. Yakozwe muburyo bukomeye bwo hejuru, yubatswe mumavuta yumye, hamwe ningaruka zo guhangana ningaruka, ibi bikoresho bihagarika docking galling, bikuraho kumenagura uduce, byihutisha uburyo bwo guhanahana ibikoresho, kandi bigabanya impera zamaboko kurenza 60% ugereranije ninteko zicyuma.

Imyubakire ya Aluminiyumu Yububiko Bwinshi Bwishura Ibikoresho

Ibikoresho byihuta byihuta bisaba isahani yumusaruro mwinshi, uburinganire buringaniye, hamwe nuburemere bwumubiri:

Umusaruro mwinshi 5000/6000-Urukurikirane rwimiterere: Gukoresha plate 5052-H32 , 5754, cyangwa 6061 isahani yububiko itanga imbaraga nyinshi zitanga umusaruro (190 MPa kugeza 275 MPa) kugirango uhangane ningaruka zikurura pneumatike zifata imbaraga hamwe no guhungabana gutunguranye byihutirwa bidafite ibyapa byubatswe.

Gucisha bugufi Wrist-Axis Inertia: Buri kilo cyongeweho gishyizwe kumurongo wibikoresho bya robo byongera cyane umwanya wo kugunama uhura nintoki. Hafi ya kimwe cya gatatu cy'ubucucike bw'ibyuma (2,70 g / cm³ na 7,85 g / cm³), inzu ya aluminiyumu yoroheje ihindura ibikoresho bigabanya umwanya uhindagurika wa inertia, bigatuma ihinduka ryerekezo ryihuta, ibihe byihuta, kandi bikagabanya kwambara kumashini ya bokisi ya robo.

Ibipimo bigereranywa na Dynamic Torsion: Aluminiyumu yubatswe ifite isuku ikomeza isahani hejuru yubushyuhe bwimikorere, ikarinda guhindagurika mumaso itera icyambu cya pneumatike cyangwa guhumeka ikirere hagati yigikoresho cya dock.

Nano-Ceramic Yashimangiye Gukomera-Lacquer Ubwubatsi

Irangi risanzwe ryinganda ryoroshya kandi rishushanya munsi yicyuma kinyerera. Uruganda-rukoreshwa cyane lacquers rukoresha tekinoroji ya nanotehnologiya:

Inorganic-Ceramic Nano-Reinforcement: Lacquer y'amazi yuzuye cyane silika ya sub-micron, alumina, cyangwa polysilazane ceramic ceramic. Iyo umaze gukira, uduce duto duto duto duto cyane, diyama-igoye hejuru yubutaka irwanya ibishushanyo mbonera, guhuza ibikoresho-kunyerera, hamwe no gusudira mu kirere.

Ibikoresho byumye byumye-Amavuta akomeye: Micro-ibishashara hamwe ninyongera ya PTFE byinjijwe neza muri lacquer yakize munsi ya coefficient de fraux. Ibi bitanga amavuta yumye atuma imashini ikora ibiyobora hamwe na taperi ihuza kunyerera ahantu hatabanje gukenera amavuta yo hanze akurura amahugurwa.

Kwemeza Tekinike & Imikorere Ifatika

Segaba Automation Vision & B2B Kwishura Ubucuruzi

Ibibazo

Q1: Kuki aluminiyumu yambaye ubusa idakwiriye kuboneka ibikoresho bya robo?

Igisubizo: Bare aluminiyumu ifite imyuka isanzwe ya gall na micro-weld iyo ikorewe umuvuduko mwinshi kunyerera hejuru yicyuma cyangwa ubundi buso bwa aluminium. Munsi ya docking idahwitse, amarira ya aluminiyumu yambaye ubusa, bigatera burrs ikingira ikingira neza kandi ikabyara ibyuma byangiza ibyuma byamashanyarazi na pneumatike.

Q2: Nigute aluminiyumu ikomye cyane igereranya na anodizing isanzwe ku bahindura ibikoresho?

. Igisubizo Utwo dusimba twa oxyde ya chide ikora nka grit abritive imbere muburyo bwo gufunga. Lacquer ikomeye ikubiyemo matrike ya elastomeric-ikomye cyane ya polymer irwanya gukata mugihe itanga amavuta yo kunyerera.

Q3: Kugabanya uburemere bwibihindura ibikoresho mubyukuri biteza imbere imikorere ya robo?

Igisubizo: Yego. Guhindura ibikoresho bicaye kumpera yukuboko kwa robo (Axis 6). Ibiremereye birenze urugero muriki gihe bitera umwanya munini udafite imbaraga kuri moteri yintoki no kugabanya. Gukata ibikoresho byahinduye ibikoresho bya 65% bigabanya gushushanya moteri ya moteri, itanga umuvuduko mwinshi wamaboko, ikabuza gutwarwa nubushyuhe, kandi ikanabungabunga ubushobozi bwimikorere yimashini ikora mubikorwa nyabyo.

Q4: CNC izakora imashini nogucukura chip yabanje gukoreshwa lacquer?

Igisubizo: Oya, byatanzwe muruganda rwabitswe mbere hamwe na covalent nano-ceramic kwitegura birasobanutse. Umuvuduko mwinshi CNC uhura no gusya, gucukura, no gukata igikarabiro neza ukoresheje igipfundikizo hamwe nicyuma hamwe, ugasigara ucuramye, udafite burr idafite inkombe cyangwa irangi.

Q5: Ese lacquer ikomeye irashobora kwihanganira ibicu bishyushye no gukonjesha mu nganda?

Igisubizo: Yego. Matrisa ihujwe na polymer-ceramic matrix yakozwe mubidukikije bikaze. Irinda icyuma cyo gusudira gishyushye gukomera ku nzu kandi ikarwanya guhora uhura n’imashini zishonga amazi yo gukata amavuta, amavuta yo kwisiga, hamwe n’isuku ry’inganda.

Umwanzuro

Kugirango winjize neza ibishushanyo-birwanya-bigoye-aluminiyumu mubishushanyo mbonera bya robo:

Kugaragaza Imiterere Yemewe 5052-H32 , 5754, cyangwa 6061 Isahani: Menya neza ko amasezerano yo kugura ategeka raporo y’ibizamini by’uruganda rwemeza ibyemezo by’imisemburo hamwe n’umusaruro, hamwe n’uburinganire buringaniye kugira ngo habeho kwihanganira ibipimo bifatika mu gihe cyo gutunganya imirongo itanu ya CNC.

Mandate Nano-Ceramic Gukomera (≥ 5H) & Ibihimbano Bike: Kugenzura niba ibisobanuro bya lacquer bitegeka imbaraga zidasanzwe za ceramic cyemewe cyemewe kuri ASTM D3363 ikaramu yikaramu ≥ 5H hamwe ninyongeramusaruro zumye-kunyerera, wirinda byimazeyo imyenda rusange-igamije gushushanya.

Funga muri 1.000.000-Cycle Taber & Docking Wear Verification: Saba abatanga isoko gutanga amakuru yikizamini cya laboratoire yemeza ko igifuniko cyacitsemo firime zeru cyangwa impande zinyuma nyuma ya miriyoni imwe yo kunyerera.