Birashoboka cyane-5754 Ibipapuro bya Aluminiyumu Bipfundikijwe Kugabanya Imipaka Yishyurwa kuri 6-Axis Cobot Intwaro?

Hirya no hino hasi yubukorikori bwubwenge, selile ziteranirizwamo ibinyabiziga, ubwiherero bwa semiconductor, hamwe na sitasiyo ya CNC ikora imashini zikoresha imashini ku isi hose, robot 6-axis ikorana na robot (cobots) ihindura imikorere yinganda. Bitandukanye na robo yinganda zifunguye, zihagarara, cobots ikorana neza nabakozi babantu, bisaba ibyuma bifata ibyuma byumuriro, kugongana-gutahura algorithms, hamwe no gusubiza hamwe.

Nyamara, amakipi yubuhanga bwa cobot ahura nimbogamizi yibanze ya mashini: igipimo cyo kwishura-uburemere.

Muri cobot isanzwe ya 6-axis, buri garama yuburemere yongeweho kugirango ihuze amaboko, ibifuniko bifatanyirijwe hamwe, hamwe numuyoboro wogosha insinga bigabanya ubushobozi bwimashini zikoreshwa mumashanyarazi (EOAT). Ibikoresho byo gukora gakondo bitera ubwumvikane buke hasi y'uruganda:

Ibyuma byubatswe cyangwa byashyizweho kashe byubaka byongera uburemere bukabije. Imbaraga zirenze urugero imbaraga za moteri hamwe na kugabanya guhuza ibikorwa kugirango bikore hafi yubushyuhe bwabyo mugihe cyihuta cyihuta cyo gutoranya-ahantu, gutera umutekano muke, gutera inzira-gukurikirana inzira, no gusaba injeniyeri kumanura ukuboko kwizina rya 10kg kugeza kuri 7kg cyangwa 8kg mubisabwa byihuse.

Ibikoresho byongerewe imbaraga (fibre fibre / fibre fibre) bigabanya ibiro ariko bigatanga ibihano bikabije, kugabanya umuvuduko wigihe cyamasaha menshi ya autoclave, hanyuma ugacikamo ibice biteje akaga, bidasanwa mugihe cyamahugurwa.

Amabati ya aluminiyumu adatwikiriwe cyangwa nyuma yo guterwa bisaba ibintu byinshi bitoroshye byo kumurongo utari kumurongo cyangwa gushushanya umurongo wa poro, ugasiga impande zoroshye zikunda gukonjeshwa, gushushanya hejuru, no kwangirika mubitunganya amavuta.

Gukomera cyane 5754 ya aluminiyumu itanga igisubizo cyuzuye, iduka-hasi-byemejwe. Gukomatanya imbaraga za magnesium, gukomera kwa aluminiyumu ya aluminiyumu hamwe ninganda zashyizwe mu nganda, zidashushanyije za termoset polymer cyangwa polyurethane-ceramic barrière zirangira, ibi bikoresho bigabanya ukuboko gufatana uburemere hejuru ya 65% ugereranije nicyuma, byongera ubushobozi bwo kwishyurwa kugeza ku buremere, bikuraho urwego rwo gusiga amarangi kugeza ku ruganda.

Ubukanishi bwuburyo bwihuta-bwihuta bwa Cobot

Intwaro za robo zifatanije zisaba misa nkeya ihujwe no gukomera gukomeye kugirango igumane munsi ya milimetero mugihe cyihuta cyerekezo:

Magnesium Solid-Solution Gukomera (5754 Alloy): Irimo 2,6% kugeza kuri 3,6% ya magnesium, 5754 itanga imiterere karemano yububasha hamwe nubushobozi bukomeye bwo gukora akazi bidasaba kuvura ubushyuhe. Itanga umusaruro wemewe hagati ya MPa 130 na MPa 190, ikarinda imbaho ​​zifata amaboko kubitsa amavuta cyangwa kurigata mugihe cyihuta cyihuta.

Slashing Rotational Inertia: Umuyoboro usabwa kugirango wihute umunzani uhuriweho hamwe na kare ya intera iri hagati ya pivot. Mugusimbuza ibyuma na 2,68 g / cm³ aluminiyumu, uburemere bujyanye na Link 2, Ihuza 3, n'amashoka y'intoki yaciwe na bibiri bya gatatu. Uku kugabanya inertia nini kurekura ubushobozi bwa torque kumurimo wakazi uremereye, bigatuma ibihe byihuta byihuta hamwe no kugenzura inzira.

Vibration Damping na Harmonic Absorption: Ibinyomoro byoroheje byunamye, mugihe ibishishwa byoroheje bivuza inzogera. Imiterere ya kristaline iringaniye ya 5754-H22 mubisanzwe igabanya ihindagurika ryimashini iterwa no kugabanya cycloidal imbere, bikarinda sensor resonance kandi bikagenda neza.

Igicapo c'Uruganda hamwe na Off-Line Batch Igicapo

Uruganda rukoreshwa na firime ihoraho: Gukomeza roller ikoresha ingero imwe ya 25 µm kugeza kuri 35 µm ya polimeri ikingira ubugari bwumurongo wose, ifata kwihanganira umubyimba mwinshi (± 1.5 µm) ikuraho kwiruka, kugabanuka, no gukwirakwiza uburemere buke bwikibanza cyatewe nintoki.

Scratch-Resistant, Tactile Industrial Finish: Yakozwe hamwe na micro-ceramic cyangwa yongeyeho polyurethane yongeweho, kurangiza mbere yometseho igera ku burebure bwo hejuru (≥ 2H kugeza 3H ikaramu yikaramu), kurwanya ibitonyanga byibikoresho, amavuta yo kwisiga, hamwe no gufata abantu inshuro nyinshi mugihe cyo kwigisha-pendant.

Kwemeza Tekinike & Imikorere Ifatika

Igikorwa Cyigenga Cyerekezo & B2B Kwishura Ubucuruzi

Ibibazo

Ikibazo1: Nigute gukoresha 5754 aluminiyumu byongera ubushobozi bwo kwishura cobot 6-axis?

Igisubizo: Imipaka yo kwishyurwa ya cobot igengwa numupaka wumuriro no gukwirakwiza ubushyuhe bwa moteri ihuriweho. Aluminium ifite hafi kimwe cya gatatu cy'ubucucike bw'ibyuma (2,68 g / cm³ umurongo wa 7,85 g / cm³). Gusimbuza ibyuma bifunga ibyuma hamwe na brake hamwe na 5754 aluminium ikuraho ibiro byibiro bitaremereye bikora mumaboko yimuka, bigatuma urumuri rwakijijwe rwoherezwa mukuzamura ibihangano biremereye.

Q2: Kuki 5754-H22 ikunzwe kuruta 6061-T6 kubutaka bwa cobot?

Igisubizo: Mugihe 6061-T6 ifite imbaraga zihamye zo gutanga umusaruro, iroroshye kandi irashobora gucika mikorobe iyo ishyizweho kashe mumaboko akomeye, agoramye cyangwa impande zombi. 5754-H22 ni akazi gakomeye kandi kegeranye igice, gatanga ubukana buhebuje no kuramba (≥ 12%) bikurura umuvuduko ukabije wihuta utiriwe ucika.

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Igisubizo: Oya, byatanzwe muruganda rwabitswe mbere ya coil stock yemejwe kuri 1T yunamye irasobanutse. Igikoresho cya thermoset polymer kirambuye hamwe na substrate ya aluminiyumu mugihe cyo gutera kashe cyane no gukora feri-feri, hasigara impande zisukuye zidashishuye, zinyeganyega, cyangwa micye.

Q4: Nigute aluminiyumu itwikiriye ikora CNC ikonjesha hamwe namavuta yamenetse mumaduka yimashini?

Igisubizo: Marine-5754 aluminium isanzwe irwanya ruswa. Ufatanije n’uruganda rwashyizwe mu bikorwa, rwuzuzanya rwa barrose ya barrose, ibikoresho ntibishobora rwose gukama amavuta yo gukata amazi, amavuta yo kwisiga, hamwe n’inganda zangiza inganda, birinda guhuha no gusiga irangi mu myaka mirongo ikoreshwa.

Q5: Ubuso bwa aluminiyumu yabanje gutwikirwa birashobora kurokoka impanuka no kugongana?

Igisubizo: Yego. 5754-H22 itanga imbaraga nyinshi (kugeza MPa 190) irwanya amenyo ya buri munsi. Mugihe habaye impanuka itunguranye hamwe na mashini, intungamubiri ya aluminiyumu ikurura ingufu binyuze mumikorere ya elastiki-plastike igenzurwa, igahuza ibinyabiziga byimbere hamwe na kodegisi zifatanije no gutungurwa.

Umwanzuro

Kugirango uhuze neza-gukomera 5754 yometseho aluminiyumu mumashanyarazi 6-axis cobot amaboko:

Kugaragaza Impamyabushobozi Yemejwe 5754-H22 Kubyerekeye Kugura: Irinde amanota yubucuruzi atemewe cyangwa ibicuruzwa byoroshye byubatswe; bisaba impamyabumenyi yikizamini cyemeza imbaraga zingana hagati ya 220 MPa na 270 MPa, gutanga imbaraga hagati ya MPa 130 na MPa 190, no kurambura ≥ 12% kugirango habeho kuringaniza gukomera no gukomera.

Funga muri Rotary Carbide Burr-Free Edge Ibisobanuro: Menya neza ko amasezerano yo kugura ategeka icyuma kizunguruka cya karbide icyuma kinyerera hamwe nuburebure bwa burr bufashe munsi ya 4% yikigereranyo kugirango wirinde gucikamo ibice mugihe cyo gutera kashe.

Manda Yateguwe mbere ya 1T Bend Yemejwe: Kwemeza ko abatanga ibiceri batanga raporo yikizamini cyemeza yemeza ko impapuro zabanjirije irangi zishobora gukorerwa 1T 180 ° zunamye kandi zishushanyije cyane zidafite irangi cyangwa irangi.