Ese Anti-Spatter Fluoropolymer Aluminiyumu Irangiza Slag Yubaka muri selile zo gusudira za robo?

Ese Anti-Spatter Fluoropolymer Aluminiyumu Irangiza Slag Yubaka muri selile zo gusudira za robo?

Imbere ya robotic nini cyane ya MIG, MAG, hamwe na selile yo gusudira ya laser, icyuma gishongeshejwe nicyuma kibabaza umutwe udacogora. Amatara yo gusudira yikora atanga urubura ruhoraho rwibitonyanga byamazi hamwe nuduce twinshi twa shitingi twirukanye mubushyuhe burenga 1200 ° C.

Iyo iyi myanda itukura-ishyushye ikubise ibyuma bisanzwe bisize irangi cyangwa abashinzwe umutekano wa acrylic, ntabwo isubira inyuma. Irimo.

Mugihe cyibyumweru byumusaruro uhoraho, urukuta ruzengurutse, inzugi zinyerera, hamwe nijipo ya perimetero yo hepfo yegeranya matelas yuzuye umubyimba wuzuye. Abakozi bashinzwe gufata neza bamara amasaha bayakata hamwe na chisels ikonje, gushushanya irangi, kwerekana ibyuma byambaye ubusa, kandi bishobora guhura na sensor ihuza imiyoboro idahagarika umurongo wose wo gusudira.

Guhindura uruzitiro fluoropolymer irwanya spatter ( PVDF / FEVE ) yometseho 5052-H32 urupapuro rwa aluminiyumu rwibanze kuri ubu buryo bwo guhuza ibyuma bishongeshejwe.

Kurekura ibishishwa bya elegitoronike: Ububasha bukomeye bwa karubone-fluorine (CF) buringaniza butanga irekurwa ridatose; 95% ya spatter ishyushye isuka ku ngaruka.

Gukomeza Kurinda Ubushyuhe: Matrix ya Fluoropolymer ihanganira ihungabana ryumuriro kugeza kuri 260 ° C bikomeza nta gihu cyangwa umuriro.

Kugabanya ibiro bya Cabin: Kugabanya umuryango wimuka hamwe nuburemere bwurukuta rwa 66% ugereranije nicyuma gipima 16 (~ 5.4 kg / m² vs ~ 15.7 kg / m²).

Umuriro & Umwotsi Umutekano: Urwego A urwego rwumuriro; Zeru yonyine yibeshaho ikwirakwizwa cyangwa uburozi bwa gaz ubwihindurize munsi ya weld spatter contact.

Kuberiki Weld Slag Yisudira kurukuta rusanzwe rwicyuma

Kugira ngo wumve impamvu gusudira inzitizi zangirika mu nzozi zo kubungabunga, ugomba kureba imyitwarire yubushyuhe n’imiti aho bigeze.

Ubushyuhe bwa Thermal on Powder-Coated Steel

Uruzitiro rusanzwe rusanzwe ruhimbwa kuva kuri 1,5 mm kugeza kuri 2,2 mm urupapuro rworoshye rwicyuma rwarangiye hamwe na polyester isanzwe cyangwa ikoti ryifu ya epoxy.

Iyo igitonyanga cyicyuma cya 1200 ° C gikubise kuri ubu buso, ubwinshi bwubushyuhe bwacyo burenga byoroshye (50-70 µm) urwego rusize amarangi kama, rwangirika hafi 200 ° C.

Igitonyanga gishongeshejwe gishonga ako kanya binyuze mumarangi hanyuma ugahuza ibyuma byambaye ubusa munsi.

Kuberako igitonyanga nurukuta byombi bivanze nibyuma, habaho micro-metallurgical bond. Igitonyanga rwose gikora-gusudira ubwacyo kumwanya wikigo.

Iyo igitonyanga cya mbere kimaze gukomera, gikora nk'icyuma. Spatter ikurikiraho ifata kumpande zayo, ikora classe yuzuye, yamashanyarazi ishobora gukurwaho gusa hamwe na gride ya angle cyangwa scaler inshinge.

Ibikoresho byo gusudira

Kugabanya Slag muri Automotive Exhaust MIG selile

Umuyoboro mwinshi wa Tier-1 utanga amamodoka yakoraga selile umunani zikoresha ibyuma bibiri bya robot MIG yo gusudira ibyara 304/409 ibyuma bitagira ibyuma bya catalitike ihinduranya hamwe na resonator. Buri selile yakoraga kuri 85% arc-on-cycle yumurimo mugihe cyimyanya itatu ya buri munsi, ikabyara imvura nyinshi yibyuma bishyushye cyane hamwe nibitonyanga byamazi.

Ibibazo

Q1: Ese koko irangi risize irangi rishobora kwihanganira 1200 ° C gushonga gusudira?

Igisubizo: Yego, kubera guhuza imbaraga no guhererekanya ubushyuhe bwihuse. Mugihe igitonyanga cyo gusudira gitonyanga gishyushye iyo gisohotse, ubwinshi bwumubiri ni buto. Kuberako igifuniko cya fluoropolymer gifite ingufu zidasanzwe zubutaka, igitonyanga gishongeshejwe ntigishobora gukwirakwira cyangwa ngo gitose hejuru; guma guma. Ubushyuhe bwinshi bwa aluminiyumu iri munsi ihita ikuramo ubushyuhe kure y’aho ihurira, kuzimya igitonyanga mbere yuko cyaka mu mwobo, bigatuma gisunika hasi nta nkomyi.

Q2: Nigute fluoropolymer isize aluminiyumu yitwara muri welding ya aluminium vs gusudira ibyuma?

Igisubizo: Ikora neza bidasanzwe muri byombi. Muri robotic aluminium MIG yo gusudira (ukoresheje insinga ya 4000- cyangwa 5000) Filime ikize ya fluoropolymer ikora inzitizi yimiti ikomeza ikuraho ibyuma-byuma, bikabuza ibitonyanga bya aluminiyumu kwizirika kurukuta rwa kabine.

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. Igisubizo Kugirango uhindure ubuzima bwa serivisi, shyiramo panne yabanje gutwikirwa hamwe nu cyerekezo gihagaritse kugirango icya kabiri kibone amaso aho gukubita isahani kumurongo wa dogere 90.

Q4: Turashobora kugoreka amakadiri yumuryango hamwe na flanges zikomeye kuri feri yo gukanda tutavunitse?

Igisubizo: Yego. Core 5052-H32 alloy core ikomeza guhindagurika cyane, kandi uruganda rukize rwa fluoropolymer rwakozwe kugirango rukorwe neza. Urashobora gukora dogere 90 zikomye, inzugi zumuryango, hamwe numuyoboro utonyanga kuri feri isanzwe ya CNC ukoresheje radiyo igoramye byibura inshuro 1.5 z'uburebure bwurupapuro hamwe na zeru irangi rya micro-guturika, gusara, cyangwa gutakaza gufatira hamwe.

Q5: Gukata urupapuro rwa aluminiyumu rwashizweho mbere kuri fibre laser rutwika irangi?

Oya, hatanzwe ingufu za azote zifasha gaze (14 kugeza 16 bar) irakoreshwa. Indege ya azote yihuta cyane ikuramo ibyuma bishongeshejwe muri kerf ako kanya, bigatuma ubushyuhe buba hafi mubice bya milimetero. Uruganda rukize rwa thermoset rurangiza rugabanye kandi rusukuye hamwe na zeru irangi ryinshi, kubyimba, cyangwa guterura impande.

Saba Amajambo Yubwubatsi & Sample Kit

Urashaka gukuraho slag kwiyubaka cyangwa kugabanya inertia yumuryango kubikorwa byawe bya robo yo gusudira? Ohereza intego zawe mu itsinda ryacu ryo kugurisha tekinike:

Ibyingenzi byingenzi kugirango ushiremo: Urwego shingiro rwibanze, urupapuro rwubunini, ibipimo byintego, hamwe nubunini bwumushinga.

Icyo Uzakira: Igiciro-cyerekanwe ibiciro, ibicuruzwa byaciwe-binini, hamwe nicyitegererezo cyibikoresho byo muri selile yipimisha.

Imihigo ya Turnaround: Gutanga amanota-yubuhanga hamwe nimpapuro zamakuru (TDS) zoherejwe mumasaha 12.