Nigute Ubushyuhe-Barrieri Yacitse fóyili ya aluminiyumu Shield Robotic Cable Bundles kuva Welding Imirasire?

Mu gusudira cyane kwa robo-amperage-harimo na GMAW iremereye (MIG / MAG), gusudira flux-cored arc welding (FCAW), hamwe na selile ya kilowatt ya laser-arc ivanga-robot 6-axis yo gusudira ikora hafi yubushuhe bukabije. Ku ntera ya mm 300 gusa kugeza kuri mm 600 uvuye muri pisine isudira, imirasire ikabije ya infrarafarike (IR) hamwe na ultraviolet (UV) yerekana imyenda yimashini yerekana imashini itwara ubushyuhe burenze 30 kWt / m² kugeza kuri 50 kWt / m², iherekejwe na spagter yo mu kirere.

Umugozi wa kabili uhuza Axis 4, 5, na 6 amazu akoresha amashanyarazi yunvikana, imirongo ya kodegisi ya servo, insinga za radiyo nini cyane, insinga za gaze pneumatike, hamwe n’amazu akonjesha. Iyo idafunze cyangwa ipfunyitse bidahagije, iyi bundle ifite imbaraga ihura nubushyuhe bwihuse nubukanishi:

Ubushyuhe bwa Thermal na Plasticizer Leaching: Polyurethane (PUR), elastomer ya thermoplastique (T PE ), hamwe na jacketi ya kabili yo hanze ya PVC ikurura ingufu zumucyo mwinshi. Ubushyuhe bwikoti burambye burenga 80 ° C kugeza kuri 105 ° C birukana plasitike ihindagurika, ihindura amakoti yoroheje ya elastomeric mo ibishishwa bikomeye, byoroshye kuvunika mugihe gikomeza amaboko.

Imbere mu mashanyarazi Yambukiranya Ibiganiro no Kwerekana Ibimenyetso: Kodegisi ishyushye hamwe ninsinga zamakuru zifite uburambe bwo kuyobora abayobora kwiyongera no gusenyuka kwa dielectric. Ibimenyetso bitesha agaciro bibyara rimwe na rimwe amakosa yo gutumanaho kwa bisi, amakosa ya servo adakurikirana, hamwe na robot yihutirwa ihagarika imirongo yumubiri wimodoka yikora.

Uburemere bukabije hamwe na Dynamic Torsional Resistance: Ibiringiti byinshi bya silicone yatewe na fiberglass ibiringiti cyangwa amaboko aremereye ya basalt yongeramo uburemere buke kandi bugoramye cyane ku kuboko kwa robo. Iyi mashini irwanya imashini irwanya guhinduranya (± 360 ° kuzunguruka kuri Axis 6), byihutisha umunaniro wubukanishi ku miyoboro yimbere y'umuringa no gutwara moteri irenze urugero.

Ubushyuhe-barrière yometse kuri aluminiyumu (cyane cyane isukuye cyane 8011-O, 1235-O, cyangwa 8079-O ibivanze byometseho imyenda irambuye cyangwa imyenda y'ibirahure) itanga igisubizo kigezweho, cyakozwe. Muguhuza inzitizi ya ultra-thin, ductile metallic barrière ikoreshwa ninganda, micro-thin therm-barrique lacquer yashizwemo na infragre-yerekana ceramic nano-uduce, ibi bikoresho byihariye byo gukingira bigaragaza hejuru ya 95% yubushyuhe bwa arc, birinda kwinjiza ikoti rya kabili, bikarwanya amapound yubushyuhe bukabije hamwe na 70%.

Imiterere umvange wa aluminiyumu s ya High-Flex Robotic Cable Bundles

Imiyoboro ya robotic ifite imbaraga zo gukenera isaba ifumbire mvaruganda ihuza umunaniro ukabije wumunaniro ukabije, ubushyuhe bwinshi bwumuriro, hamwe nuburemere bwumubiri bukabije:

Ubuziranenge Bwinshi 8011-O na 1235-O Bishyizwe hamwe: Gukoresha ifumbire ya aluminiyumu yuzuye neza, yuzuye neza (umubyimba uri hagati ya 25 µm na 70 µm) itanga amanota maremare arenga 15% kugeza kuri 20%. Uku guhindagurika kwa kristalline kwemerera gupfunyika ifuro kunyura miriyoni zingana na radiyo yingirakamaro kandi ihindagurika cyane kandi idafite impagarike ya torsional idafite akazi gakomeye cyangwa gutanyagura mikoro.

Gucisha bugufi Wrist-Axis Dynamic Bending Inertia: Ku bucucike bwa 2,70 g / cm³ bikoreshwa muri micro-gauges, ifiriti ya lacquer igabanya gupfunyika amashyuza yapfuye kurenza 70% ugereranije na silicone-rubber cyangwa amaboko ya fiberglass. Uku kugabanuka kwinshi gukuraho gukuraho imyenda yimyenda ikurura kuri Axis 5 na Axis 6 igabanya, bigatuma kwihuta byihuse hamwe nibikoresho bya robo byongera kwerekanwa.

Ikwirakwizwa ryihuse ryubushyuhe: Aluminium itanga igipimo cyinshi cyumuriro (kirenga 200 W / m · K). Iyo ubushyuhe bwumucyo cyangwa ibishashara byo mu kirere bikora ku buso, ifu ya aluminiyumu ikoresha vuba ingufu zumuriro nyuma yumuzenguruko wose, ikuraho ahantu hashyushye hashobora gushonga ubundi ikoti rya plastike.

Ubushyuhe-Barrière Lacquer & Nano-Ceramic Ubushyuhe-Bwubaka

Inganda zisanzwe zikurura ubushyuhe bukabije kandi zigabanuka munsi ya arc UV ikomeye, mugihe aluminiyumu yambaye ubusa mu kirere. Uruganda-rushyizwemo ubushyuhe-barrière lacquers ikoresha tekinoroji ya nanotehnologiya:

Ikwirakwizwa rya Inorganic-Ceramic Nano-Particle Dispersion: Umusemburo uhuza polymer lacquer ushyizwemo na dioxyde de sub-micron titanium (TiO₂), mikorobe ntoya ya ceramic, na nanoparticles. Iyo ikize, iki gipimo cyerekana hejuru ya infragre yubuso hejuru yuburebure bwa infragre (NIR) hamwe nuburebure bwo hagati (MIR) hagati yumurambararo (700 nm kugeza 5000 nm), ifata emissivite yubutaka ( ε ) munsi ya 0.05.

Elastomeric High- imiterere y’umvange ature Resin Matrix: Ipitingi ikoresha polyimide igezweho, silicone-polyester, cyangwa polyurethane-polyamide resin yakize ku bushyuhe bwicyuma hejuru ya 240 ° C. Hamwe no kuramba cyane hamwe no guhangana nubushyuhe bukabije bugera kuri 260 ° C (hamwe no kwihanganira flash byigihe gito hejuru ya 600 ° C), lacquer ihindagurika neza hamwe ninturusu ya fayili itanyeganyega, irasaze, cyangwa irenze imyuka yuburozi.

Integrated Chemical & Abrasion Barrière: Matrix yuzuye ya polymer ifunga hejuru ya aluminiyumu, ikarinda okiside yangirika ituruka ku butumburuke bw’ikirere, dioxyde de sulfure mu myotsi isudira, hamwe n’amavuta ya anti-spatter, mu gihe itanga ubushyamirane buke bubuza guhuza imiyoboro iyobora imiyoboro yegeranye.

Kwemeza Tekinike & Imikorere Ifatika

Imyenda ya robot Yizewe Ubukungu & Cable Ubuzima-Cycle ROI

Ibibazo

Q1: Kuki gupfunyika aluminiyumu ari byiza kuruta silicone yometse kuri fiberglass amaboko yo gusudira robot?

Igisubizo: Amaboko ya fibre yububiko bwa silicone afite umubyimba, uremereye, kandi urakomeye. Munsi ya ± 360 ° ihindagurika ya Axis 6, amaboko aremereye yongera imbaraga zo kunama, kwihutisha umunaniro wamaboko, no gutega ubushyuhe bwimbere buterwa ninsinga zo gusudira cyane. Ubushyuhe-barrière lacquer foil burenze 70%, bugaragaza ubushyuhe bukabije hejuru, hamwe na flex hamwe na zero hafi ya zeru.

Q2: Ntabwo amarira ya aluminiyumu yoroheje cyangwa ngo akorwe mugihe cyimikorere ya robo?

Igisubizo: Ibikoresho bisanzwe-ububiko bwa aluminium foil bizashwanyagurika kuko bikozwe nakazi gakomeye, gafite urwego rwo hasi. Inganda zumuriro-barrière zikingira zikoresha 8011-O cyangwa 1235-O ya aluminiyumu, akenshi ikomekwa kuri micro-thin-ndende-ndende aramid cyangwa fiberglass mesh scrim. Iyubakwa ryubaka ritanga imbaraga nyinshi zamarira kandi ryemerera foil kwihanganira amamiriyoni yikurikiranya ya torsional kandi yunamye nta gucika.

Q3: Nigute lacquer ibuza gusudira gusudira gushonga mumashanyarazi?

Igisubizo: Lacquer yashizwemo na ceramic irimo microscopique inorganic selile ikora nka insuliranteri yumuriro, ikabuza ibitonyanga byashongeshejwe (bigera kuri 1.500 ° C) gukora itumanaho ryumuriro na aluminium. Ufatanije nubushyuhe bwo hejuru bwumuriro wa aluminiyumu, ubushyuhe burahita bukwirakwira hejuru yubutaka, bigatuma igitonyanga cya spatter gikomera kandi kigwa nta gutobora file.

Q4: Ese ingabo ya lacqued fayili irinda amashanyarazi amashanyarazi (EMI)?

Igisubizo: Yego. Inzira ya aluminiyumu ihoraho ikora akazu keza ka Faraday kuzengurutse umugozi. Itanga imbaraga nyinshi zirwanya amashanyarazi menshi (EMI) hamwe na radiyo yumurongo wa radiyo (RFI) itangwa numuyoboro mwinshi wa arc utangira imirongo, amashanyarazi ya MIG, hamwe nibikoresho byo guhinduranya laser, birinda ibimenyetso bya kodegisi ruswa.

Q5: Ubushyuhe bwa barrière bushobora gufunga umutego ubushyuhe butangwa ninsinga zo gusudira imbere?

Igisubizo: Oya, iyo ikozwe neza. Mugihe ubuso bwinyuma bugaragaza ubushyuhe bwa arc bwinjira hanze, ubushyuhe bwumuriro wa aluminiyumu ikurura ubushyuhe bwimbere bwimbere muburebure bwa bundle yerekeza kubice bikonje byamaboko ya robo. Kubikoresho byo gusudira bikonjesha amazi, fayili irinda ubushyuhe bwumuriro bwo hanze gushyushya imirongo ikonje, bikarinda neza gukonjesha.

Icyemezo cyamasoko & Amahugurwa yo Gushyira mu bikorwa Amahugurwa

Kugirango uburinganire bwa robotic bundle bipfunyika ubushyuhe bugera ku cyemezo cyemewe cyerekana ubushyuhe bwumuriro , kwihanganira imbaraga, kwihanganira imbaraga, hamwe no gushyiraho amahugurwa make, amatsinda yubwubatsi namasoko agomba gukurikiza iyi mikorere yinzira:

ikoreshwa Imipaka & Substrate Guhitamo: Kugaragaza icyemezo cya 8011-O cyangwa 1235-O cyemewe cyane cya aluminiyumu yuzuye (uburebure bwa 30 µm kugeza kuri 50 µm yandujwe na para-aramid yoroheje cyangwa ibirahuri byerekana ibirahuri) kubintu byose byerekana imyenda ya robo yipfunyika, ibipfukisho byamatara, hamwe na jacketi ya sensor ya kabili iri muri mm 1.000 za arc welding.

Amashanyarazi ya Thermal Lacquer & Performance Mandates: Manda yo kugura ibyangombwa bisaba guhora bifatanyirijwe hamwe nano-ceramic yumuriro-barrique ya lacquer hamwe na infrarafurike yemewe ≥ 95%, ubushobozi bwubushyuhe bwo gukora ≥ 240 ° C (flash transit ≥500 ° C), ASTM

Amahugurwa yo Gupfunyika & Gufunga Amabwiriza: Gupfunyika imigozi ya kabili hamwe na 30% kugeza kuri 50% byuzuye kugirango urebe neza ko bizenguruka mugihe cyo kugoreka; impera zumutekano ukoresheje ubushyuhe bwo hejuru bwa silicone-idafite aramid hook-na-loop gufunga cyangwa ibyuma bidafite ingese; hanyuma urebe ko gupfunyika kwemerera insinga zimbere kunyerera mubusa nta mbogamizi ya radiyo.