Reba: 0 Umwanditsi: Muhinduzi wurubuga Gutangaza Igihe: 2026-08-15 Inkomoko: Urubuga
Mu kashe yihuta yihuta-nko gukora ibikoresho bya aluminiyumu byimbitse byimbitse, ibyuma byometseho urukuta rworoshye, ibisebe bya farumasi, hamwe n’ibikombe bya aerosol valve - ababikora bahura nibibazo bibiri byingenzi byatsinzwe: orange igishishwa hejuru ya roughening na lacquer pin-umwobo micro-fracures.
Izi nenge zibangamira ubwiza bwubwiza hamwe nimbogamizi yinzitizi yibyo kurya no gupakira imiti. $
Gushushanya byimbitse byombi aluminium substrate hamwe na lacquer organique yayo ikingira biaxial tensile ikomeye kandi ikomeretsa.
Lacquered Foil Stamping Ubuziranenge Ibahasha ┌──────────────────────────────┼──────────────────────────────┐ ▼ ▼ |
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Kurwanya Igishishwa cya Orange (Metallurgie) |
Kurinda Pin-Hole (Coating & Tribology) |
Ingano nziza y'ibinyampeke (ASTM 8-10) |
Epoxy-Yihuta cyane / Organosol |
Igenzurwa na Anisotropy (Δr ≈ 0) |
Hydrodynamic DOP / Amavuta yo kwisiga |
Ubushyuhe buringaniye (H14 / H24) |
Gupfa Radius Rd = 6-10x Foil Gauge |
Intego: Ubuso bworoshye (Ra) |
Intego: Inzira Zeru Zirenze |
Igishishwa cya orange nubuso bwubatswe bubi (Rₐ> 0.8μm) bubaho mugihe ifu ya aluminiyumu yuzuye (d> 35μm) ihuye na plastike.
Kuberako ibinyampeke byubuso byabuze imbogamizi ziva kuri kristu zegeranye kumupaka winyuma, zirazunguruka kandi zigahinduka ntakabuza kumurongo wifuza kunyerera. Uru rugendo rutandukanye rutera ibibaya bya microscopique hamwe nimpinga hejuru. Iyo igicucu cyoroshye cya lacquer (2 - 8 mm) kirambuye hejuru yubutaka bubi, gihura nibi bibaya, bigakora 'igishishwa cya orange '.
Ibinogo byinini muburyo bwa fayili hakoreshejwe uburyo bubiri butandukanye:
Gutobora Mechanical (Substrate Pin-Holes): Bibaho mugihe ushizemo uduce, ivumbi, cyangwa ijosi ryaho bitanyagura umusemburo wa ultra-thin aluminium foil (30 - 100μm) mugihe cyo gushushanya.
Gupfundikanya Micro-Kumeneka (Lacquer Pin-Holes): Bibaho mugihe igipimo cyo kurambura cyaho kirenze kurambura mugihe cyo kuruhuka ( ε _b) cya sisitemu yakize, cyangwa mugihe ubushyuhe bwinshi bwo guterana buvunagura amavuta. Ibi bitera ibyuma-bipfa guhura, micro-galling, no kogosha lacquer.
Koresha iyi sisitemu yo kwisuzumisha kugirango ukemure inenge zashyizweho kashe mugihe cyibikorwa byo gushushanya byimbitse:
Biboneka / Bikora neza |
Impamvu ya Microscopique |
Uburyo bwibanze bwo kunanirwa |
Igikoresho ako kanya & Gukosora inzira |
Ibikoresho & Coating Guhindura |
Igishishwa cya Orange (Hazy Texture) |
Ingano ya aluminiyumu yuzuye (d> 35μm) |
Kudatondekanya kristu yerekana kunyerera ingano |
Mugabanye igitutu cyabafite ubusa; kugenzura gushushanya |
Hindura kuri substrate nziza (ASTM 8-10; d ≤ 20μm); vuga uburakari bwa H24 |
Micro-Pinhole Kumena |
Inzira ya tensile yaho irenze igipimo cyo gutwikira ε _b |
Urunigi rwa polymer munsi yubushyuhe bwinshi / ubushyuhe |
Ongera gupfa ibitugu radiyo (R); shyira hejuru cyane-DOP / ibishashara |
Hindura kuri-kuramba cyane Organosol cyangwa byoroshye Epoxy-Fenolike lacquer |
Lacquer Flaking / Gukata |
Guhuza intera ntoya / guhuza birenze urugero |
Kogosha kuruhande rwicyuma |
Igishushanyo cya Polonye gipfa kurangiza indorerwamo (Rₐ <0.05μm); kugabanya BHP |
Hindura uburyo bwo kuvura imiti (zirconium / chromate ihinduka) |
Iminkanyari |
Umuvuduko udahagije w'abafite imbaraga (BHP) |
Kwiyunvisha hoop guhangayikishwa na flange |
Ongera imbaraga zifata ubusa; hindura gushushanya uburebure bwamasaro |
Koresha uburakari bukabije (urugero, H14 aho gukoresha O-ubushyuhe) |
Kurira Urukuta / Kuruhuka Impeta |
BHP ikabije cyangwa gushushanya bidahagije |
Guhangayikishwa cyane birenze imbaraga zidasanzwe (Rₘ) |
Kongera radiyo ipfa R; kongera ibicuruzwa kuri 1.10 × t; re-lube |
Koresha uburebure burambuye (8006/8011); Hindura agaciro ko gutegera ( Δ r ≈ 0) |
Kugenzura igipimo cya zeru pin-umwobo no kugenzura ubuziranenge burangiye mugihe cyo gukora, shyira mubikorwa bisanzwe bigenzurwa:
Muri Changzhou Dingang Metal Material Co., Ltd. (Ubushinwa), dukora insimburangingo zihariye za lacquer foil zagenewe gushyirwaho kashe no gushushanya byimbitse:
Substrates: Ubushuhe buhebuje 8011, 3003, na 5052 buvanze (30μm - 200 mm z'ubugari), buvurwa hakoreshejwe guhorana annealing kugirango ugere ku ngano nini cyane (ASTM 8-10) hamwe nagaciro ko gutwi (Δ r ≤ 2%).
Tekinoroji ya Coating: Umuvuduko wihuse wa rot-coaters ubika ibiryo bimwe byo mu rwego rwa Epoxy, Organosol, na Heat-Seal lacquers (2.0 - 12.0 g / m²) hamwe no kwihanganira uburemere bukabije (± 0.2 inyandiko {g / m²).
Amavuta ya DOP Yuzuye: Amavuta akoreshwa mu ruganda DOP cyangwa amavuta ya DOS (100 - 300 mg / m²) akora neza gushushanya neza hanze yisanduku bidasabye amavuta yintoki.
Kwipimisha amashanyarazi ya electrolytike nuburyo busobanutse, budasenya mugushakisha icyuho cya microscopique:
Shira ikintu cyashushanyije cyane muri 1% ya NaCl electrolyte yumuti irimo surfactant.
Shira electrode imbere muri kontineri hanyuma uhuze substrate ya aluminium hasi, ushyireho ingufu nkeya (≈6.0 V DC).
Gupima ibivuyemo (mA). Igikoresho kitagaragara cyerekana <0.1mA ikigezweho. Igicucu kigezweho (> 0.5 mA) cyerekana gucamo pin-umwobo cyangwa ibice bitwikiriye inkuta zishushanyije.
Optical Profilometry: Gupima ubuso bukabije (Rₐ). Ifoto idakozwe mubisanzwe ipima $ Rₐ ≈ 0.15 - 0,25 mm. Urukuta rwashushanijwe hamwe na Rₐ> 0,6μm rwerekana ko igishishwa cya orange cyegereje.
Gusikana Electron Microscopi (SEM): Yifashishijwe mugihe cyo gupfa kugirango isesengure microc yamenetse kuri radiyo ya punch, yemeza niba ibyangiritse byatewe no kuramba cyangwa kogosha.
Kugirango wirinde igishishwa cya orange utitanze gukurura, vuga aluminiyumu (nka 8011, 3003, cyangwa 5052) ikozwe nubunini bwiza: Ingano yingano:
Intego ASTM 8 kugeza 10 (15 - 25 mm impuzandengo ya diameter). Ibinyampeke birenze 35μm bihora bikurura ibishishwa bya orange bigaragara ku gipimo cyo gushushanya β = D₀ / d₁ ≥ 1.5.
Guhitamo Ubushyuhe: Ibice bimwe byashyizwe hamwe (H14, H24, cyangwa H28) bitanga umusaruro mwiza ugereranije-ugereranije no kugabanuka kwubutaka kuruta ibintu byoroshye O-ubushyuhe, kugabanya kuzunguruka ingano kugiti cyawe mugihe gikomeza kurambura cyane (> 12% - 18%).
Lacquer igomba kurambura munsi yumutwe itavunitse cyangwa ngo itandukane nicyuma cyubutaka:
Sisitemu ya Resin: Yahinduwe Epoxy-Fenolike, Organosol (ishingiye kuri PVC), cyangwa lacquers ya Ductile Polyester nibyiza gushushanya. Imiterere ya Organosol itanga ihinduka ridasanzwe (ε_b> 25%).
Ubushyuhe bw'Ibirahure (T��): Hitamo ibisigazwa bifite T�� munsi gato cyangwa hafi yubushyuhe bwa kashe (40 ° C - 60 ° C). Ibi bituma urunigi rwa polymer ruhindagurika, rubbery mugihe cyo gushushanya byihuse.
Ubunini bwa Coating: Komeza firime yumye ya 4 - 8 g / m² (3 - 6 mm). Ibibyimba byinshi cyane (> 10μm) byongera imihangayiko y'imbere, biganisha kuri delamination hamwe na radiyo ishushanya.
Ibikoresho bikarishye byibanda ku guhangayika, bitera lacquer yaho gusenyuka hamwe na pin-umwobo:
Gupfa Urutugu Radius (R��): Shyira kuri 6 × kugeza 10 × umubyimba (t). Kuri 80μm foil, R�� igomba kuba 0.5 - 0.8mm. Iradiyo ifunze cyane itera ibyuma kandi ikambura lacquer; radiyo nini cyane iteza imbere inkari.
Punch Corner Radius (Rₚ): Shyira kuri 4 × kugeza 8 × t kugirango ugabanye hepfo-mfuruka irambuye neza.Gushushanya neza: Komeza guhanagura gukubita 1.05 × kugeza kuri 1.10 × t. Irinde guhanagura munsi ya 1.00 × t, icyuma cyangiza kandi kikanogosha.
Umuvuduko udafite imbaraga (BHP): Gumana BHP muri 1.5 - 2.5 MPa. Umuvuduko ukabije wongera ubushyamirane, gutanyagura lacquer, mugihe umuvuduko udahagije utera inkari ya flange yangiza ibikoresho byabigenewe.
Gusiga amavuta: Koresha amavuta yo mu rwego rwo hejuru, nka Dioctyl Phthalate (DOP), DOS, cyangwa ibihingwa byihariye bya sintetike yo mu rwego rwibishashara, bikoreshwa kuri 150 - 300 mg / m². Ibi bitera inzitizi ya hydrodynamic ikomeza hagati ya lacquer na karbide ikomeye ipfa, bikarinda guterana amagambo nubushyuhe bukabije.
Burr-Free Sliting: Ibice bisobanutse neza byizunguruka bitanga umusaruro utuje, utagira burr ya coil (uburebure bwa burr <0.005 mm), birinda gucikamo inkombe no gutobora substrate mugihe cyo gutera kashe.
Gusikana Micro-Pinhole: Gukomeza kumurongo wa optique ya pinhole ya scan ya scan ya 100% y'urubuga kugirango yemeze zeru yibikoresho bya pin-umwobo mbere ya lacquering.
Q1: Kuki igishishwa cya orange kibaho nubwo ukoresha feri ya aluminiyumu yoroshye, yuzuye neza (O-temper)?
. Igisubizo Ibinyampeke bito bigenda bihindagurika ku ndege ya kristu ya kristu ya kirisitu munsi yumuvuduko ukabije, bigatuma igishishwa cya orange utitaye ku cyuma cyoroshye. Kugaragaza ingano nziza, igice kimwe (nka H24 ) gifasha gukumira iki kibazo.
Q2: Nabwirwa n'iki ko umwobo watewe n'inenge ya substrate cyangwa guhangayika?
Igisubizo: Kugenzura inenge munsi ya microscope optique cyangwa SEM. Substrate pin-umwobo yarashwanyaguritse, yatanyaguwe na aluminiyumu ikikijwe na lacquer. Ibikoresho cyangwa guhangayikishwa na pin-umwobo byerekana neza, kurambuye lacquer marge hamwe nijosi kumupaka. Igeragezwa rya electrolytike ryerekana kandi niba icyuho cyibanze kuri radiyo ihangayikishije cyane.
Q3: Ni ikihe gipimo cyiza cyo gushushanya (β) kuri fayili yometse kumurongo umwe upfa?
Igisubizo: Kuri feza ya aluminiyumu (50 - 100μm), igipimo ntarengwa cyo gushushanya intambwe imwe ni β = D₀ / d₁≤ 1.6 - 1.8 . Ikigereranyo cyo hejuru gisaba gushushanya ibyiciro byinshi gushushanya hamwe na radiyo itanga intera kugirango wirinde gutanyagura lacquer.
Q4: Nshobora gukoresha amavuta yo gushonga mumazi yo gushushanya ibiryo byimbitse?
. Igisubizo Hitamo ibiryo-byokurya, kubura-amavuta ya sintetike yo kwisiga cyangwa gushiramo mbere ya firime ya DOP / DOS ibishashara bigenda neza mugihe cyo guteka cyangwa kumanika kashe.
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Igisubizo: Dingang Metal Material Co., Ltd. itanga ibicuruzwa-byoroheje, guhuza ubushyuhe bwihariye, hamwe na lacquer yabugenewe kugirango igerageze. Menyesha itsinda ryubuhanga bwa tekinike kuri gavin@cnchangsong.com kugirango baganire ku gishushanyo cyo gushushanya, gupima ibipimo, no gutanga icyitegererezo.
Kurandura igishishwa cya orange hamwe ninenge ya pin-umwobo mugushushanya byimbitse bisaba uburyo bwuzuye. Muguhuza ibinyomoro byiza bya aluminiyumu (ASTM 8-10) hamwe na lacquer Organosol cyangwa Epoxy yangiza, gukomeza radiyo ipfa kuri 6 - 10 × t, no gukoresha amavuta meza ya DOP / ibishashara, abashinzwe itangazamakuru barashobora kugera kubice bitarimo inenge kumuvuduko mwinshi mwinshi.
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