Ese ± 0.01mm Ibipapuro bitwikiriye bishobora guca robot yo mubuyapani bipfa kwambara?

Ese ± 0.01mm Ibipapuro bitwikiriye bishobora guca robot yo mubuyapani bipfa kwambara?

Imirongo yashyizweho kashe yabayapani - yaba yubatswe hafi yimashini yihuta ya servo ifite intwaro zoherejwe na robo cyangwa imashini zitwara imashini zipakira-zakozwe muburyo bwo kwihanganira imashini. Iyo ushyizeho kashe ya bateri ya EV, inzu ya sensor, cyangwa ingabo za micro-actuator, tungsten karbide ikubita mubisanzwe ikora hamwe no gukata impande zose zingana na 4% kugeza 6% byubugari bwizina.

Iyo igihingwa kigaburiye igiceri cya aluminiyumu yo mu rwego rwo hejuru (gikunze guhindagurika kuri mm 0,03 mm kugeza kuri 0,05 mm kuri coil imwe imwe) muri ubwo buryo bwo gukoresha neza, itangazamakuru ryumva buri micron itandukanye. Ibice birenga-bipima gukubita tonnage, gutandukanya ibiyobora byoroshye, hamwe na chip ihenze ya karbide kuva kera mbere yigihe giteganijwe.

Guhindukira kuri ± 0,01 mm yuzuye neza ya aluminiyumu - ikomatanya kugenzura ibipimo bikonje bikonje hamwe na firime yakize, yisiga amavuta ya polymer - ituma abantu bapfa neza kandi igakomeza gukora selile zoherejwe na robo zidafite ibikoresho byateganijwe.

ihanganiriro ry’ubugari

Igenzura rya Kamera: ≤ 0.5 mm kuri metero (Irinda indege-pin guhambira mumashanyarazi ya robo)

Ubuso bwumye bwamavuta: Ibikoresho bya PTFE / carnauba kunyerera (COF 0.12–0.18; ihagarika aluminium)

Amahitamo ya Alloy Amahitamo: 3003-H24 , 5052-H32 , 1060-H14 (0,20 mm kugeza kuri mm 1,50 mm)

Kurangiza-Kashe Kurangiza: Ubuso bwabanje gutwikirwa burokoka 1.5T yunamye nta guhindagurika, gusimbuka amarangi

Impamvu kwihanganira ibiceri bisanzwe bisenya kashe yapfuye

Ba injeniyeri b'ibikoresho bakunze gushinja kwambara punch kurwego rwicyuma cyangwa umuvuduko wogukanda, nyamara ibice byinjira bidahuye nimpamvu nyamukuru itera gutsindwa imburagihe.

Tonnage Spikes na Carbide Micro-Chipping

Reba uburyo bwo kwimura cyangwa robotike yimuka yashyizweho kuri 0,50 mm ya aluminium ya aluminiyumu hamwe na 5% kuruhande (0.025 mm hagati ya punch na buto yo gupfa). Niba igiceri gisanzwe cyubucuruzi cyabyimbye kugeza kuri mm 0.54 hagati, umuzingo wicyuma wongeyeho igice cyogosha. Imbaraga zinyuranye zisunika punch kuruhande kurukuta rukomeye. Kuberako tungsten karbide irakomeye ariko iracitse, iyo mitwaro itunguranye kuruhande itera micro-chip kuruhande, ihita itanga burr iremereye kubice byashyizweho kashe.

Bare Aluminium Galling Kurukuta

Aluminium yuzuye izwi cyane gummy munsi yumuvuduko mwinshi wogosha. Hatariho firime ya bariyeri, uduce duto twa microscopique aluminiyumu twikonjesha bikonje ku mpande z'ibyuma na karbide - kunanirwa bizwi nka galling. Iyo urwego ruto rwa aluminiyumu rwubatswe ku rubavu rwa punch, imbaraga zo kwambura zirasa. Igice cyashyizweho kashe gifatanye nigituba kizamuka, gitera imashini zohereza za robo kubura idirishya ryikamyo kandi bigatera amakosa yo guhagarika byihutirwa.

Strip Camber na Robotic Yagaburira Mis-Ironderero

Imashini yimashini yimashini itwara ibintu hamwe na servo izunguruka-bigaburira gushingira kumurongo ugororotse kugirango ibice byicaro bipfe. Igicapo gisanzwe gifatanye hamwe nu mpande zombi cyangwa icyerekezo cya camber imbaraga zo gutwara indege kugirango ukurure umurongo usubire guhuza kuri buri cyuma. Uku gukurura guhora kwambara oval groove mu mwobo windege hanyuma ikunama ibinini byoroheje imbere yurupfu.

Ikimenyetso cya Strip Material Material Options

Umuvuduko Wihuse wa Servo Ikimenyetso cya EMI Sensor Shields

Uruganda rukora ibikoresho bya elegitoroniki rukoresha toni enye 110 za servo zo mu Buyapani hamwe na 6-axis ya robot yohereza imashini zashyizeho kashe ya mm 0,60 mm 5052-H32

Ibibazo

Q1: Ese uruganda rwa 20 µm ruzatwikiriye cyangwa rushyire imbere-gushushanya cyangwa dogere 90 zahanagura?

Igisubizo: Oya, mugihe igifuniko gikozwe hamwe nuburebure bwa termoset ndende (nka polyester yoroheje cyangwa polyurethane-polyamide) ihujwe nuburyo bwiza bwo guhindura imiti. Impuzu zemewe zemewe zipima 1.5T kugeza kuri 2.0T T-bend zipimishije nta gucamo mikoro, bituma abapfa bagenda bakora imbavu zingana na dogere 90, ibishushanyo, kandi bagashushanya flanges mugihe bakomeza kurangiza neza.

Q2: Ni gute umurongo utwikiriye ugira ingaruka ku kwangirika kwangirika ku bice bya aluminiyumu?

. Igisubizo Mugihe agace kavunitse cyane gashyira ahagaragara intoki ya aluminiyumu yambaye ubusa, 3003 na 5052 alloys isanzwe ikora firime ya paside ya oxyde irwanya kwangirika kwikirere itanyerera munsi ya primer ifatanye cyane.

Q3: Turashobora gukoresha umurongo wuzuye neza wumye rwose nta mavuta yo gushiraho kashe?

Igisubizo: Kubusa, gutobora, no kugabanuka kugoramye kugera kuri mm 1.0 z'ubugari, imbere ya PTFE ninyongeramusaruro mumashanyarazi bitanga amavuta ahagije kugirango akame neza. Kubikorwa byo gushushanya byimbitse aho icyuma kirenga hejuru ya 25%, gushira igihu cyoroshye cyo kuzimya amavuta yumuyaga bikomeza guterana amagambo udasize ibisigazwa bibi kuri gripe ya robo.

Q4: Nibihe bipimo by'imbere (ID) hamwe na diameter yo hanze (OD) biboneka kubuyapani servo uncoilers?

.Igisubizo ​​

Q5: Ese gusudira laser cyangwa gusudira bikora kubice byashyizweho kashe bikozwe kumurongo?

Kuberako impuzu ya polymer ari insulator zamashanyarazi, gusudira mubisanzwe birwanya bisaba kwambura zone weld cyangwa gukoresha geometrike ya projection-weld itobora firime. Kuzunguruka lazeri (fibre cyangwa Nd: YAG), imirishyo ifite imbaraga nyinshi zihumeka neza 15-20 µm zipfundikiriye neza mugihe cyo gufungura urufunguzo, nubwo bisabwa gukuramo umwotsi mwiza kumutwe.

Saba Amajambo Yubwubatsi & Sample Kit

Urashaka kwagura karbide ipfa ubuzima cyangwa gukuraho amavuta yo gushiraho kashe kumurongo wimashini yawe? Ohereza intego zawe muburyo butaziguye mu itsinda ryacu ryo kugurisha tekinike:

Ibyingenzi byingenzi kugirango ushiremo: Alloy grade, nominal strip nomero, ubugari bwa slit, coil ID / OD imipaka, hamwe no gutwikira ibara / kurangiza.

Icyo Uzakira: Ibiciro-bitaziguye, ibiciro byemeza kwihanganira igipimo, hamwe nicyitegererezo cyibikoresho byo gupima ibizamini.

Imihigo ya Turnaround: Gutanga amanota-yubuhanga hamwe nimpapuro za tekiniki (TDS) zoherejwe mumasaha 12.