Flexible Annealed Aluminum Foil with Double Mirror Surface for PU Foam Bonding
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Flexible Annealed Aluminum Foil with Double Mirror Surface for PU Foam Bonding

Flexible Annealed Aluminum Foil with Double Mirror Surface for PU Foam Bonding is professionally developed for PU foam thermal insulation lamination and composite bonding. Made of premium 8011 and 1235 aluminum alloy raw materials with sophisticated rolling and full annealing technology, it features double-sided mirror bright finish, ultra-high flatness, uniform thickness, excellent thermal insulation, vapor barrier, waterproof and anti-corrosion performance.

This aluminum foil has perfect adhesive compatibility with PU foam materials, firm lamination without delamination, cracking or bubbling. It maintains stable physical properties under extreme high and low temperature conditions, and the double bright surface is beautiful, oxidation-resistant and easy for subsequent processing. It is an ideal core material for all kinds of PU foam thermal insulation composite products.
  • Dingang

  • Dingang

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Double Bright Surface Laminated Aluminum Foil for PU Foam Thermal Insulation

1. Product Introduction

Developed exclusively for polyurethane (PU) foam lamination and composite processing, this double-sided mirror bright aluminum foil is crafted from premium 8011-O and 1235-O aluminum alloys. Manufactured via precision rolling and full annealing processes, it delivers ultra-smooth double mirror surfaces, consistent thickness and superior flatness. The material integrates outstanding thermal insulation, vapor resistance, waterproofing and anti-corrosion capabilities, serving as a reliable functional layer for PU foam composites.

It boasts excellent adhesive compatibility with various PU foam substrates. After lamination, the foil stays firmly bonded without delamination, cracking or blistering. Its physical performance remains stable across a wide temperature range. The sleek double bright surface features strong oxidation resistance and facilitates follow-up cutting, slitting and forming work, making it an optimal core material for all types of PU foam thermal insulation products.

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2. Technical Parameters

Item

Detailed Specification

Alloy & Temper

8011-O, 1235-O

Surface Feature

Double-sided mirror bright finish

Thickness

0.03mm – 0.12mm (fully customizable)

Available Width

100mm – 1600mm (custom slitting supported)

Tensile Strength

≥80MPa

Elongation at Break

≥15%

Operating Temperature

-40℃ ~ 180℃

Barrier Performance

Excellent vapor and water resistance

Lamination Property

High bonding strength with PU foam, no peeling

Temper Characteristic

Soft temper, easy bending and fitting

Surface Quality

Free of scratches and spots, high surface smoothness

3. Main Application Scenarios

This versatile aluminum foil is widely adopted across multiple industries for PU foam insulation projects:

  • HVAC system: Lamination for PU foam air duct insulation materials

  • Building construction: Composite cladding for wall and roof insulation boards

  • Cold chain & refrigeration: Surface covering for cold storage and freezer insulation panels

  • Industrial facilities: Wrapping material for industrial pipeline PU foam insulation

  • Automotive industry: Composite layer for interior sound and thermal insulation foam

  • Electrical appliances: Internal insulation lamination for refrigeration equipment

  • New energy: Composite materials for solar thermal insulation components

  • Mobile buildings: Insulation sandwich panels for containers and temporary houses

4. Processing Options

We support diversified processing solutions to match different production lines:

  • Composite methods: Dry lamination, hot press lamination and glue coating bonding

  • Deep processing: Custom slitting, rewinding, roll splitting and sheet cutting

  • Auxiliary treatment: Surface protective film lamination for secondary processing

  • Customization: Adjustable roll weight and inner core size as requested

5. Standard Packaging

All products adopt seaworthy packaging suitable for long-distance transportation:

  • Inner core: Standard 76mm or 152mm paper core

  • Inner packing: Moisture-proof plastic film + waterproof kraft paper

  • Outer packing: Export-grade wooden pallet or wooden box

  • Reinforcement: Fixed with plastic straps to prevent rolling and deformation

  • Sealing: Fully sealed to resist moisture and dust; custom packaging is available on request

6. Frequently Asked Questions

  1. Q: What are the advantages of double bright surface aluminum foil?

    A: Different from single-sided bright foil, both sides present uniform mirror finish with high smoothness. It features better oxidation resistance and superior thermal reflection performance, while delivering a more attractive appearance.

  2. Q: Can I customize the thickness and width?

    A: Yes. We provide personalized customization on thickness, width, roll length and roll weight to fit your PU foam lamination requirements.

  3. Q: Is it applicable for long-term outdoor use?

    A: Absolutely. The foil has good anti-oxidation, UV resistance and corrosion resistance, and can maintain stable performance for outdoor insulation applications.

  4. Q: Which lamination processes is the foil compatible with?

    A: It works perfectly with dry lamination, hot press lamination and glue coating processes for PU foam materials.

  5. Q: Is the double bright surface easy to get scratched?

    A: We apply dedicated surface protection and professional packaging. The foil will not be scratched under normal lamination and construction operations.

  6. Q: What is the minimum order quantity?

    A: Regular sizes are available for small trial orders. The MOQ for customized specifications can be negotiated.

7. Company Profile & Contact Information

Changzhou Dingang Metal Material Co., Ltd has over 20 years of experience in aluminum coil, sheet and foil production. We specialize in various pre-painted and functional aluminum materials. Welcome to send inquiries for product samples, technical consultation and bulk orders.

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