High Barrier Aluminum Foil (0.03–0.12mm) for Building & Automotive PU Foam
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High Barrier Aluminum Foil (0.03–0.12mm) for Building & Automotive PU Foam

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High Barrier Aluminum Foil (0.03–0.12mm) for Building & Automotive PU Foam

1. Product Overview

This high-quality aluminum foil is professionally engineered for lamination and composite bonding with polyurethane (PU) foam. Manufactured from premium aluminum ingots via precision rolling and full annealing processes, it delivers balanced mechanical performance and outstanding comprehensive functionality. Featuring high tensile strength and superior flexibility, the foil achieves tight, stable bonding with PU foam substrates. It will not delaminate, crack or warp after long-term use. With excellent heat insulation, waterproof and anti-corrosion properties, it maintains stable physical performance across a wide temperature range. It is a reliable core material for thermal insulation, ventilation, construction and automotive PU foam composite products.

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2. Detailed Technical Specifications

Item

Specification

Alloy & Temper

8011-O, 1235-O

Thickness

0.03mm – 0.12mm (custom sizes available)

Width

100mm – 1600mm (custom slitting supported)

Surface Type

Single bright & single matte / Double bright

Tensile Strength

≥ 80 MPa

Elongation at Break

≥ 15%

Continuous Working Temperature

-40℃ ~ 180℃

Lamination Performance

High bonding strength with PU foam, no peeling

Barrier Property

Excellent waterproof and vapor-proof capability

Material Hardness

Soft temper, easy bending and fitting

3. Main Application Scenarios

This versatile aluminum foil is widely used for PU foam lamination in multiple industries:

  • Building insulation: Lamination for wall and roof PU foam insulation boards

  • HVAC systems: Wrapping for PU foam insulation on air ducts

  • Cold chain & logistics: Composite cladding for thermal insulation panels of cold storage

  • Automotive industry: Sound and heat insulation composite for vehicle interior PU foam

  • Industrial facilities: Surface cladding for pipeline PU foam insulation

  • Refrigeration equipment: Internal insulation lamination for refrigerators and freezers

4. Available Processing Methods

We support diverse processing solutions to match different production lines and technical requirements:

  • Dry-type lamination with PU foam

  • Hot pressing thermal compound lamination

  • Extrusion coating lamination

  • Self-adhesive backing composite processing

  • Custom slitting, rewinding and sheet cutting

  • Embossing and surface printing for personalized designs

5. Standard Packaging

All products adopt seaworthy packaging suitable for long-distance ocean transportation:

  • Inner core: Standard paper core with diameters of 76mm and 152mm

  • Inner layer: Moisture-proof plastic film + waterproof kraft paper

  • Outer layer: Wooden pallet or wooden box for anti-collision protection

  • Reinforcement: Fixed with strapping tapes to prevent rolling and deformation

  • Custom packaging is available for special size and delivery demands

6. Frequently Asked Questions

  1. Q: Can we customize the foil size?

    A: Yes. We provide full customization on thickness, width, roll length and roll weight according to your PU foam lamination requirements.

  2. Q: Is this foil suitable for long-term outdoor use?

    A: Definitely. It features good oxidation resistance, corrosion resistance and UV stability, and can work reliably for outdoor thermal insulation projects.

  3. Q: Which lamination processes is the foil compatible with?

    A: It fits dry lamination, hot press lamination and glue coating compound processes perfectly.

  4. Q: What is the minimum order quantity?

    A: Standard in-stock items accept orders of 1 roll. The MOQ for customized specifications can be negotiated.

  5. Q: Will the foil separate from PU foam after long service?

    A: Our foil undergoes professional surface treatment to enhance adhesion with PU materials. It will not peel off under normal service conditions.

  6. Q: Can you provide surface printing and logo customization?

    A: Yes. We support custom patterns, logos and color printing on the foil surface to meet branded product demands.

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Changzhou Dingang Metal Material Co., Ltd has over 20 years of experience in manufacturing aluminum coils, sheets and foils. We specialize in various coated and functional aluminum products. Welcome to send inquiries for samples, bulk orders and technical consultation.

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    joey@cnchangsong.com
    +86-18602595888
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